管式振动输送机
A Tube Vibrating Conveyor is an enclosed tubular vibrating conveying equipment designed for continuous transportation of powder, granular, and small bulk materials. By using vibration motors or exciters to generate vibration force, materials move steadily along the conveying direction inside the sealed tube. With features such as enclosed conveying, reduced dust emission, stable feeding, and low material damage, the Tube Vibrating Conveyor is widely used for material conveying and uniform feeding in industries including chemical, food, pharmaceutical, mining, metallurgy, and building materials.
嘉瑞 provides customized Tube Vibrating Conveyor solutions according to different material characteristics, conveying distances, installation spaces, and production requirements. Our engineering team can optimize the tube diameter, material selection, inlet and outlet design, and overall equipment structure to help customers solve material conveying challenges under different operating conditions.
- Series Models: ZDS273, ZDS356 Series
- Tube Diameter: Φ273–Φ356 mm
- Motor Power: 0.25–0.75 kW
- Conveying Distance: 2000–5500 mm
- Inclination Angle: 0–5°
- Suitable Materials: Powder, granular, and small bulk materials
- Material Options: Carbon steel, Stainless Steel 304, Stainless Steel 316
- 定制化： Customized design available according to material characteristics, conveying distance, and site layout
What Is a Tube Vibrating Conveyor?
A Tube Vibrating Conveyor, also known as a vibratory tube conveyor or enclosed vibrating conveyor, is a continuous conveying system with a sealed tubular structure. It is mainly used for transporting powder, granular, and small bulk materials in production environments where dust control and enclosed material handling are required. The equipment moves materials forward through vibration inside the tube.
Compared with traditional screw conveyors, a Tube Vibrating Conveyor does not use rotating screw blades to directly contact the material, which helps reduce material crushing and wear during transportation. The enclosed tube structure also helps prevent dust leakage and provides a cleaner conveying environment, making it suitable for industries such as chemical processing, food production, pharmaceuticals, mining, metallurgy, and building materials.
工作原理
A Tube Vibrating Conveyor mainly relies on vibration force to move materials inside the enclosed tube. During operation, the vibration motor generates excitation force, causing the conveying tube to vibrate continuously and allowing materials to move forward gradually along the conveying direction.
The Vibration Motor Generates Driving Force
After the equipment starts, the vibration motor generates excitation force and drives the conveying tube to produce continuous vibration. A proper vibration condition is the basic requirement for maintaining stable material conveying.
Materials Move Forward Inside the Tube
As the conveying tube continues vibrating, materials inside the tube move forward through small jumping movements caused by inertia. Compared with screw conveying methods, materials are not continuously squeezed by rotating blades, which provides better protection for particle integrity.
The Vibration Process Completes Continuous Conveying
After entering from the inlet, materials continuously pass through the conveying area under the action of vibration force and are finally discharged from the outlet, completing continuous material feeding.
The conveying performance may vary when the same equipment handles different materials. For example, powder materials usually require better control of blockage and sealing, while granular materials pay more attention to particle integrity. Therefore, material characteristics should be confirmed before equipment selection to achieve stable conveying performance.
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Structure
A Tube Vibrating Conveyor mainly consists of a vibration motor, conveying tube, damping springs, and support base. Although the structure is relatively simple, the matching between each component directly affects conveying stability. During equipment design, factors such as vibration transmission, support structure, and material characteristics need to be considered.
1. Vibration Motor
The vibration motor is the power source of the equipment. Through synchronous reverse rotation, it generates excitation force and drives the conveying tube to produce regular vibration. Motor selection is not only related to power capacity but also needs to consider material weight, conveying distance, and operating conditions to determine suitable vibration parameters.
2. Conveying Tube
The conveying tube is the main channel where materials move. It adopts an enclosed circular tube structure, which helps reduce dust leakage and prevents external contamination from entering the material. According to different application environments, carbon steel, stainless steel 304, or stainless steel 316 can be selected to meet requirements for wear resistance, corrosion resistance, or hygiene standards.
3. Damping Springs
Damping springs support the vibrating parts of the equipment and reduce vibration transmission to the supporting structure. The spring stiffness and installation method need to be properly matched; otherwise, equipment stability and service life may be affected.
4. Support Base
The support base carries the entire equipment structure and ensures stable connection with the production line. During installation design, the surrounding space, feeding and discharge positions, and the layout of upstream and downstream equipment should be considered.
振动电机
Conveying Tube
Damping Springs
Support Base
The structure of a Tube Vibrating Conveyor is not simply a combination of several components. Each part needs to work together according to material characteristics, conveying distance, and site conditions. Proper structural configuration helps maintain stable operation and reduce unnecessary maintenance during long-term use.
优势
Different from traditional conveying equipment, the performance of a Tube Vibrating Conveyor mainly depends on its enclosed structure, vibration method, and component design. These features help the equipment handle materials more gently while improving conveying stability in different production environments.
Enclosed Conveying
The enclosed tube structure helps reduce dust emission during material conveying, making the equipment suitable for production environments with higher requirements for cleanliness and dust control.
Reduced Material Damage
The vibration force moves materials forward without continuous squeezing from screw blades, helping reduce particle breakage during transportation.
Stable Material Feeding
The dual vibration source operates synchronously to provide uniform vibration force, ensuring continuous and stable material flow through the conveying tube.
Simple Maintenance
The equipment has no complex rotating components, which reduces the number of wearing parts and makes daily inspection and maintenance easier.
Suitable for Different Operating Conditions
According to material properties and cleanliness requirements, carbon steel, stainless steel 304, or stainless steel 316 can be selected to meet different application conditions.
Customized Design Available
The conveying length, tube diameter, inlet and outlet connections can be adjusted according to site installation conditions and production requirements.
应用领域
A Tube Vibrating Conveyor is mainly used for continuous conveying of powder, granular, and small bulk materials. Different materials may have different requirements during transportation. Some materials require better dust control, some require wear resistance, while others focus more on stable feeding and material protection.
Therefore, equipment selection should not only consider conveying distance and capacity. Factors such as material characteristics, particle size, flowability, and required tube material should also be considered to ensure reliable operation.
Electronic Materials
Pigments
树脂
活性炭
Pharmaceutical Raw Materials
食品
Ceramics
Electronic Materials
Common Materials and Selection Guide
| Material Type | 典型物料 | Material Characteristics | Selection Considerations |
| Plastic Pellets | PP pellets, PE pellets, resin pellets | Good flowability, some materials may generate static electricity | Focus on particle protection and proper vibration settings to reduce breakage and wear |
| Food Powders | Flour, starch, sugar powder, food additives | Fine particles with high hygiene requirements | Stainless steel 304/316 is usually selected, while sealing and cleaning convenience should also be considered |
| Chemical Materials | Catalysts, pigment powder, resin powder | Some materials are corrosive and easily generate dust | Select suitable materials according to chemical properties and improve sealing performance |
| Mineral Granules | Quartz sand, mineral sand, metal particles | High hardness and possible abrasive wear | Consider tube wear resistance and select suitable specifications according to particle size and conveying volume |
| Mineral Powders | Iron powder, copper powder, etc. | Fine particles with high dust generation and possible poor flowability | Pay attention to anti-blocking performance and adjust vibration parameters properly |
| Building Material Powders | Cement powder, fly ash, desulfurization agents | Large amount of dust and changing bulk density | Enclosed conveying helps reduce dust emission and is suitable for continuous feeding |
Materials Requiring Additional Consideration
| Material Characteristics | Possible Issues |
| High-viscosity materials | Materials may stick to the tube wall and affect smooth conveying |
| High moisture materials | Easy to form lumps and reduce conveying continuity |
| Easily compacted powders | Reduced flowability may cause bridging or blockage |
| Oversized particles | Limited tube space may prevent stable conveying |
| Highly corrosive materials | Standard materials may not meet long-term operating requirements |
| High-temperature materials | Material selection and equipment structure need additional confirmation |
The suitable Tube Vibrating Conveyor configuration depends on the material characteristics and operating conditions. Even for the same type of material, differences in particle size, moisture content, and flowability may require different equipment configurations.
If you are unsure whether this equipment is suitable for your material, you can provide the material information, conveying distance, and operating environment. Our engineering team can recommend a suitable configuration or provide a customized conveying solution.
Parameters
The ZDS series Tube Vibrating Conveyor provides different configurations according to conveying distance, installation space, and material characteristics. The following parameters are based on standard models. The actual equipment dimensions and structural design can be adjusted according to specific operating conditions.
| 型号 | Tube Diameter (mm) | 电机功率（千瓦） | Conveying Distance (mm) | Inclination Angle (°) | Inlet & Outlet Size (mm) |
| ZDS273-2000 | 273 | 0.25 | 2000 | 0-5 | 273 |
| ZDS273-2500 | 273 | 0.25 | 2500 | 0-5 | 273 |
| ZDS273-3000 | 273 | 0.37 | 3000 | 0-5 | 273 |
| ZDS356-3000 | 356 | 0.37 | 3000 | 0-5 | 356 |
| ZDS356-3500 | 356 | 0.37 | 3500 | 0-5 | 356 |
| ZDS356-4000 | 356 | 0.55 | 4000 | 0-5 | 356 |
| ZDS356-4500 | 356 | 0.55 | 4500 | 0-5 | 356 |
| ZDS356-5000 | 356 | 0.75 | 5000 | 0-5 | 356 |
| ZDS356-5500 | 356 | 0.75 | 5500 | 0-5 | 356 |
During equipment selection, the suitable model should be confirmed according to the installation conditions and conveying requirements. Different applications may require adjustments to the tube diameter, vibration parameters, and structural design. If you are unsure about the right configuration, please provide your material information and operating requirements, and our engineering team can recommend a suitable solution.
Tube Vibrating Conveyor vs Screw Conveyor
Tube Vibrating Conveyor and screw conveyor are both commonly used for conveying powder and granular materials. However, they have different conveying principles and structural designs, which make them suitable for different operating conditions. The selection should be based on material characteristics, conveying requirements, and production conditions.
| Comparison Item | 管式振动输送机 | Screw Conveyor |
| Conveying Principle | Uses vibration force to move materials forward inside the enclosed tube | Uses rotating screw blades to push materials along the conveying direction |
| Material Protection | Provides gentle conveying, suitable for materials that require better particle protection | Continuous contact with screw blades may cause material squeezing and wear |
| Internal Structure | No rotating shaft, screw blades, or other complex moving components inside the conveying tube | Contains screw shaft, blades, bearings, and other rotating parts |
| Dust Control | Enclosed tube structure helps reduce dust leakage and is suitable for dust-sensitive environments | Can use sealed designs, but shaft seals require regular inspection and maintenance |
| Maintenance Requirements | Simple structure with routine maintenance mainly focused on vibration motors and springs | Requires regular inspection of screw blades, bearings, and other wearing parts |
| 适用物料 | Powder, granular, and small bulk materials requiring gentle conveying and good cleanliness | Powder, granular, and materials requiring stronger pushing force |
| 典型应用 | Food, chemical, pharmaceutical, and fine powder conveying applications | Building materials, chemical, grain, and general material conveying applications |
How to Choose?
When materials require better dust control, cleaner conveying conditions, or reduced particle damage, a Tube Vibrating Conveyor is usually a better choice.
For applications requiring longer conveying distances, stronger pushing force, or larger conveying angles, a screw conveyor may be more suitable.
For specific projects, the final selection should be based on material properties, installation space, conveying distance, and production requirements.
Customize
Different customers may have different material characteristics and installation conditions. Even for the same conveying requirement, the equipment configuration may need to be adjusted according to the actual application. Some projects require changes in equipment dimensions, some focus more on dust sealing, while others need better connection with upstream and downstream equipment.
We can adjust the tube diameter, conveying length, material selection, inlet and outlet connections, and installation structure according to specific requirements, providing a conveying solution that better matches the operating conditions. In addition to single equipment customization, we can also provide supporting conveying solutions for screening lines, powder processing systems, mineral processing lines, and other production applications.
To select a more suitable equipment configuration, please provide the following information:
- Material name：
- Conveying distance：
- Required capacity：
- Installation space：
- Special requirements ：(such as stainless steel material, dust control, corrosion resistance, etc.)
Jiarui Manufacturing Capability
Tube Vibrating Conveyor requires accurate matching between the conveying tube, vibration system, material characteristics, and installation conditions. During manufacturing, details such as tube size, material selection, connection design, and vibration structure all need to be considered according to the actual application.
With experience in vibrating screening, conveying, and filtration equipment manufacturing, Jiarui can complete tube processing, structural fabrication, equipment assembly, and factory testing based on customer requirements. Carbon steel, stainless steel 304, and stainless steel 316 materials are available for different working environments, and key structures can be adjusted to better fit the production line.
The company has passed ISO9001 quality management system certification and holds multiple equipment-related technology patents. Through continuous improvement in design and manufacturing processes, Jiarui provides reliable conveying equipment solutions for customers in different industries.
常见问题
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