Cleated Belt Conveyor | Jiarui Inclined Bulk Material Handling System
A Cleated Belt Conveyor is a continuous conveying system designed for inclined transportation of powdery materials, granular materials, and small bulk materials. By adding transverse cleats on the conveyor belt surface and sidewalls on both sides, the equipment reduces material rollback and side spillage during inclined conveying, allowing powders, granules, and small lumps to be continuously transported upward. It is widely used for bulk material handling in industries such as mining, building materials, chemical processing, new energy, food, and environmental protection.
Compared with standard belt conveyors, the inclined Cleated Belt Conveyor is more suitable for production environments with height differences, limited installation space, or continuous lifting requirements. 佳瑞 engineering team can design customized conveyor solutions based on material characteristics, conveying height, capacity requirements, and site conditions, providing support from project evaluation and equipment manufacturing to complete machine testing.
- 型号： ZDS200-ZDS900
- Belt Width: 200-900 mm
- Motor Power: 0.55-7.5 kW
- Inclined Angle: 20°-45°
- Lifting Height: 1000-5500 mm
- Conveying Length: 1500-5500 mm
- Suitable Materials: Powder, granular materials, small bulk materials
- Material Options: Carbon steel, Stainless steel
What is a Cleated Belt Conveyor?
A Cleated Belt Conveyor, also known as a cleated sidewall belt conveyor, steep angle belt conveyor, or cleated conveyor system, is a continuous conveying machine developed from a standard belt conveyor by adding transverse cleats and sidewalls. The cleats move together with the conveyor belt to support the material and reduce rollback during inclined conveying, while the sidewalls prevent materials from spilling over the edges, allowing powder, granular, and small bulk materials to be transported steadily.
This type of inclined bulk material conveyor is mainly used for material transfer applications where height differences exist in production lines. The common conveying angle is 20°-45°, and the structure can be adjusted according to material characteristics, conveying capacity, and installation conditions. It is widely applied in mining, building materials, chemical, new energy, food, and other bulk material handling industries.
動作原理
The Cleated Belt Conveyor improves inclined conveying performance by adding transverse cleats and sidewall structures to a standard conveyor belt, creating continuous material carrying sections on the belt surface. After materials enter the conveying area, the cleats reduce downward sliding while the sidewalls prevent lateral spillage, allowing powder, granular materials, and small lumps to move upward with the conveyor belt.
How Do Cleats Reduce Material Sliding?
When a standard belt conveyor operates at a larger inclination angle, materials may slide downward due to gravity. After cleats are installed on the belt surface, they provide segmented support for the materials, allowing them to move upward together with the belt and reducing rollback during inclined conveying.
How Do Sidewalls Reduce Material Spillage?
The sidewalls on both sides of the conveyor belt increase the material holding area and prevent materials from spreading toward the edges. When combined with transverse cleats, the sidewall design helps reduce leakage and spillage of powder and granular materials during inclined conveying, keeping materials within the effective conveying area.
How Does the Conveyor Belt Achieve Continuous Feeding?
The drive system powers the conveyor belt for continuous operation. After materials enter the carrying area formed by the cleats and sidewalls, they move with the belt toward the discharge end for transfer. The entire conveying process runs continuously, making the system suitable for bulk material lifting and transfer applications in production lines.
The conveying performance of a Cleated Belt Conveyor depends not only on the equipment structure but also on material properties, conveying angle, and site conditions. Proper selection of cleat design, sidewall height, and conveyor parameters allows the equipment to better meet the requirements of different bulk material handling applications.
Main Structure
A Cleated Belt Conveyor mainly consists of a conveyor belt, transverse cleats, sidewalls, drive system, and frame structure. Different materials and operating environments require different structural designs. For example, powder material conveying focuses more on preventing material leakage and improving sealing performance, while granular materials require stronger cleat structures and stable conveying performance.
Conveyor Belt
The conveyor belt is the core component responsible for carrying and transporting materials. According to material characteristics and operating conditions, different belt types such as rubber belts, PVC belts, or other suitable conveyor belt materials can be selected. The belt width, thickness, and material should be determined based on conveying capacity, material size, and running conditions.
Cleats and Sidewalls
The transverse cleats are installed on the conveyor belt surface to support materials and improve inclined conveying capability. The sidewalls on both sides increase the material carrying space and reduce material spillage from the edges. The cleat height, spacing, and sidewall design directly affect the conveying performance of the inclined Cleated Belt Conveyor.
Drive System and Frame
The drive system provides continuous operating power for the conveyor belt. The motor power should be selected according to conveying length, lifting height, and material weight. The frame supports the entire conveyor system and can be manufactured with carbon steel or stainless steel materials according to the working environment.
The structural design of a Cleated Belt Conveyor system needs to be adjusted according to specific operating conditions. Different materials, conveying heights, and installation spaces will affect the final equipment configuration. Proper structural matching improves operating stability and reduces future maintenance requirements.
Product Parameters
Different production lines have different requirements for conveying height, distance, and capacity. The Cleated Belt Conveyor is mainly selected according to belt width, motor power, conveying angle, and site conditions. The following parameters can be used as a reference for model selection. The final configuration should be confirmed according to material characteristics and installation environment.
| モデル | Belt Width (mm) | モーター出力（kW） | Inclined Angle (°) | Lifting Height (mm) | Conveying Length (mm) |
| ZDS200 | 200 | 0.55 | 20-45 | 1000-3000 | 1500-3500 |
| ZDS300 | 300 | 0.75 | 20-45 | 1000-3500 | 1500-3500 |
| ZDS400 | 400 | 1.5 | 20-45 | 1000-4000 | 1500-4000 |
| ZDS500 | 500 | 2.5 | 20-45 | 1000-4500 | 1500-4500 |
| ZDS600 | 600 | 3 | 20-45 | 1000-4500 | 1500-4500 |
| ZDS700 | 700 | 4 | 20-45 | 1000-5000 | 1500-5000 |
| ZDS800 | 800 | 5.5 | 20-45 | 1000-5000 | 1500-5000 |
| ZDS900 | 900 | 7.5 | 20-45 | 1000-5500 | 1500-5500 |
| 项目 | Configuration |
| Suitable Materials | Powder, granular materials, small bulk materials |
| Conveyor Belt Material | PVC, PU, Rubber |
| Frame Material | Carbon steel, Stainless steel |
A larger belt width usually provides a larger material carrying area, but the actual conveying capacity is also affected by material density, particle size, conveying angle, and belt speed. Model selection should not only consider dimensional parameters but also match the actual conveying requirements.
Belt Width and Conveying Capacity Reference
| Belt Width | 用途 |
| 200-300 mm | Small-scale feeding and space-limited production lines |
| 400-600 mm | Standard industrial continuous conveying |
| 700-900 mm | Large-volume bulk material lifting |
The actual conveying capacity is also influenced by material density, particle size, inclination angle, and operating speed. Jiarui will evaluate the working conditions and confirm the suitable Cleated Belt Conveyor configuration based on specific requirements.
Advantages
The Cleated Belt Conveyor is mainly designed to solve common problems of standard belt conveyors during inclined conveying, such as material rollback, spillage, and excessive space requirements. Through the combined design of transverse cleats and sidewalls, the equipment improves material conveying stability and is suitable for continuous transfer of different bulk materials under various height differences and installation conditions.
Reduced Installation Space for Height Difference Conveying
For production lines requiring vertical lifting, increasing the conveying angle can reduce the horizontal length of the conveyor, making the inclined Cleated Belt Conveyor more suitable for installation environments with limited space.
Keep Materials Moving in a Controlled Area
The cleats support the materials, while the sidewalls prevent lateral spreading. This structure reduces sliding and spillage during inclined conveying and keeps materials within the effective conveying area.
Adjustable Structure Based on Working Conditions
The conveyor belt width, cleat design, sidewall height, and material selection can be adjusted according to material characteristics and site requirements.
Suitable for Continuous Production Line Transfer
With continuous operating capability, the Cleated Conveyor Belt System can be connected with crushing, screening, packaging, and other processes, reducing manual transfer and improving production line connection efficiency.
用途
The Cleated Belt Conveyor is mainly used for bulk material transfer applications with height differences. Through the combination of cleats and sidewalls, powder materials, granular materials, and small bulk materials can be conveyed steadily along an inclined direction. Compared with standard belt conveyors, it is more suitable for inclined lifting applications, especially in production lines with limited space or requirements for reducing material spillage.
鉄鉱石
石英砂
Cement Powder
活性炭
Fertilizer Granules
Plastic Pellets
Wheat
Electronic Materials
Common Conveyed Materials
| 材料 | Common Industries | Conveying Features |
| Iron ore and mineral particles | Mining, mineral processing | Used for lifting materials after crushing and screening |
| Limestone and aggregates | Building materials, aggregate production | Suitable for large-volume bulk material transfer |
| Cement powder and mineral powder | Cement and powder industries | Focuses on preventing spillage and maintaining conveying stability |
| Coal particles | Energy and fuel industries | Suitable for continuous feeding between different elevations |
| Fertilizer granules | Chemical and agricultural industries | Suitable for materials with good flowability |
| Plastic pellets | Plastics and new materials | Conveyor materials can be selected according to cleanliness requirements |
| Grain and feed | Food and agriculture industries | Usually adopts food-grade conveying configurations |
| Lithium battery material powder | New energy industry | Requires attention to material contamination prevention and environmental requirements |
Materials Requiring Careful Selection
The Cleated Belt Conveyor is suitable for most bulk materials, but some special operating conditions need to be evaluated in advance:
- Materials with high moisture content and strong adhesion may cause material buildup on the conveyor belt;
- High-temperature materials require heat-resistant conveyor structures;
- Sharp, large, and highly abrasive materials require consideration of conveyor belt wear resistance;
- Materials requiring precise feeding control may be more suitable for dedicated feeding equipment.
Different materials behave differently during conveying. Especially when operating at larger inclination angles, material flowability, particle size, and abrasiveness will affect equipment performance. Proper matching of the conveyor belt, cleat design, and sidewall structure is essential to ensure long-term stable operation of the inclined bulk material conveyor system.
Cleated Belt Conveyor vs Standard Belt Conveyor
A standard belt conveyor is suitable for conventional material transportation, while a Cleated Belt Conveyor improves material carrying performance through transverse cleats and sidewall structures, making it more suitable for steep angle conveying and applications with height differences.
| Comparison Item | Standard Belt Conveyor | クリート付きベルトコンベヤ |
| Conveying Angle | Suitable for horizontal and small inclination conveying | Suitable for larger inclination lifting applications |
| Material Carrying Method | Relies on belt friction to move materials | Cleats support materials and sidewalls prevent side spillage |
| Spillage Prevention | Material sliding and spillage may occur at larger angles | More suitable for powder, granular, and bulk materials |
| Space Requirement | Requires longer conveying distance when lifting height increases | Reduces conveying distance and suits space-limited layouts |
| 用途 | Conventional horizontal transfer and short-distance conveying | Inclined lifting and material transfer with height differences |
How to Select
If the production line mainly handles horizontal or low-angle material conveying, a standard belt conveyor can usually meet the requirements with a simple structure and convenient maintenance.
When the site has a large height difference, limited installation space, or materials are likely to slide and spill during inclined conveying, the Cleated Belt Conveyor is a more suitable conveying solution.
Equipment selection should not only consider lifting height. Material sliding characteristics, spillage risks, and available installation space also affect the final design. Different materials have different requirements for conveyor belt wear resistance, cleat loading strength, and cleaning methods, so the configuration should be determined according to actual operating conditions.
Customization
The design of a Cleated Belt Conveyor depends not only on conveying length and lifting height but also on material characteristics, installation space, and production line connection methods. Different materials have different flowability, moisture content, and abrasiveness, which will affect the selection of conveyor belts, cleats, and sidewall structures.
Jiarui engineering team can design customized inclined belt conveyor solutions according to customer requirements, including adjustments to belt width, conveying height, inclination angle, capacity, equipment materials, and installation methods. These solutions help customers solve issues such as limited space, material spillage, unstable lifting, and production line integration.
To confirm the suitable equipment configuration, customers can provide the following information:
- Material name and condition (powder, granular materials, small bulk materials, etc.)
- Material particle size, moisture content, and abrasiveness
- Required conveying capacity (tons/hour)
- Required lifting height and horizontal conveying distance
- Installation space and feeding/discharge conditions
- Requirements for equipment material, hygiene, or corrosion resistance
Each project has different conveying conditions. Accurate understanding of site requirements is an important basis for ensuring equipment performance. Jiarui will evaluate the application information provided by customers and confirm a suitable Cleated Belt Conveyor configuration.
Jiarui Manufacturing
A Cleated Belt Conveyor cannot be selected simply by choosing a fixed model to meet all production requirements. Material characteristics, lifting height, installation space, and production line connection methods all influence the final equipment configuration. With years of experience in conveyor equipment design and manufacturing, Jiarui can analyze application conditions provided by customers and help determine suitable conveying structures, material options, and equipment configurations.
From requirement communication and solution confirmation to equipment manufacturing and factory testing, Jiarui engineering team adjusts the design according to actual site conditions to reduce installation and operation problems after delivery. Whether it is powder material anti-spillage, stable transportation of granular materials, or special material requirements under harsh environments, we provide corresponding bulk material handling conveyor solutions based on actual application needs.
FAQ – Jiarui Cleated Belt Conveyor
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