旋轉振動篩

旋轉振動篩 亦稱為旋轉振動篩,用於安全篩選以去除異物、對同一產品中不同粒徑進行分級,以及固液分離製程,採用客製化分層篩網與強力3D振動運動,使物料通過不同網目。搭配外部出料口與堆疊式設計,這款精巧而簡單的機器可在一道操作中連續過濾多達3階段的產品分離。.

  • 型號:JR-Φ400/450/600/800/1000/1200/1500/1800mm
  • 篩選面積:0.09/0.13/0.23/0.44/0.7/1.03/1.60/2.34 m2
  • 網目尺寸:0-500 mesh
  • 處理量:100-5000kg/h
  • 頻率:1500rpm
  • 振幅:1~2mm
索取報價 發送至電子郵箱

什麼是旋轉振動篩?

這個。 旋轉振動篩, ,亦稱為 圓形振動篩, 三維振動篩, ,或 旋轉振動篩, ,是一種高精度微粉篩選機。它以立式馬達作為振動源,在馬達上下兩端安裝偏心塊。這些偏心塊將馬達的旋轉運動轉換為三維運動——水平、垂直與傾斜(即三維運動)——並傳遞至篩網表面。其運作原理的核心在於可透過調整上下偏心塊的相位角來改變物料在篩網表面的運動軌跡,使物料在篩網上以向外擴展的漸開線或螺旋軌跡移動。小於網目尺寸的顆粒作為篩下物通過篩網,而大於網目尺寸的顆粒則沿篩網表面移動至邊緣排出,從而實現篩選、過濾或分級。該設備以低噪音、高效率、全封閉結構及快速更換篩網(通常僅需3–5分鐘)而聞名。.

作為中國旋轉振動篩產業的領先製造商,嘉瑞機械生產的旋轉振動篩應用範圍極其廣泛,適用於各種物料的篩選與過濾——包括乾式、濕式、細粉及粗顆粒物料。常用於化工(如樹脂粉、塗料)、食品(如麵粉、糖粉、澱粉)、製藥(如中藥粉、西藥粉)、冶金礦業(如金屬粉末、礦石)、陶瓷研磨材料及環保處理(如廢水、廢油)等行業。設備接觸物料部分通常以不鏽鋼或類似材質製造,以滿足衛生及耐腐蝕要求。我們在客製化振動篩方面特別具有彈性。若您目前正在詢價標準或非標準振動篩,請立即 聯絡我們 。我們擁有專業設計團隊隨時準備滿足您的需求。.

旋轉振動篩的應用

嘉瑞機械旋轉振動篩是一種高精度、多功能篩選與過濾設備,可實現高達500 mesh的篩選細度及高達5微米的過濾細度。具備全封閉、無塵設計及易於清潔和維護的特點,廣泛應用於粉末、顆粒及漿料的篩分、除雜和過濾等工業應用。.

麵粉

食品與調味品產業

麵粉、澱粉、奶粉、糖粉、鹽、酵母、蛋白粉、調味料、果汁、豆漿、食品添加劑等。.

Resin powder

化工與塑膠產業

樹脂粉、塑膠粉、顏料、塗料、油漆、橡膠粉、洗衣粉、染料、添加劑等。.

Western medicine powders

製藥工業

中藥粉末、西藥粉末、醫藥中間體、賦形劑等。.

 aluminum oxide

冶金、礦業及研磨陶瓷產業

鐵粉、鋁粉、銅粉、氧化鋁、石英砂、碳化矽、高嶺土、陶瓷漿料、耐火材料等。.

其他行業

  • 造紙產業: 用於過濾塗布液、高嶺土漿料及紙漿,以及廢水回收與處理。.
  • 環保與污染防治: 用於篩選和過濾廢油、廢水、紡織染整廢水、活性碳及其他物料。.
  • 新興產業(如寵物用品): 例如,在膨潤土貓砂生產中,用於篩選和分級,以解決物料黏度高及篩網堵塞等問題。.

若您的行業未列於上述,歡迎隨時 聯絡嘉瑞機械 ,以確認是否有更適合您篩選需求的解決方案。.

在嘉瑞機械,我們可提供從標準機型到高度客製化的篩選解決方案,針對您行業的特定需求進行調整。.

聯絡我們

電子郵件: info@jiaruimachinery.com
T/WA: +86 18838703198

索取報價

工作原理

旋轉振動篩如何工作

「JR」系列旋轉振動篩採用立式馬達作為振動源。馬達上下兩端裝有偏心塊,將馬達的旋轉運動轉換為三維運動——水平、垂直及傾斜——並傳遞至篩選表面。透過調整上下兩端的相位角,可改變物料在篩選表面上的運動軌跡。.

如需更詳細的運作原理說明,請閱讀: 旋轉振動篩如何運作?

篩除雜質模擬圖

篩除雜質: 「JR」系列旋轉振動篩上的高精度篩網可在高產量物料處理過程中快速去除含量百分比較低的大顆粒或小顆粒。.

多層篩分模擬圖

多層篩分: 不同尺寸的固體顆粒可分為相同尺寸的顆粒群。JR振動篩分過濾機可同時精確地將物料篩分和分級為2至6個顆粒群,適用於篩分各種顆粒狀和粉狀物料。.

Rotary Vibrating Screen Application and Working Principle Diagram
Rotary Vibrating Sieve Internal Structure Diagram
旋轉振動篩標準結構圖
  • 防塵蓋: 此蓋板設有進料口及連接篩框的傾斜錐體,以防止粉塵污染。可選用不鏽鋼、碳鋼及塑膠材質製成。.
  • 篩框: 由軋製及焊接鋼板製成,兩端設有軸承,內部設有法蘭以固定篩網結構。.
  • 振動馬達: 立式馬達,提供四種規格(2、4、6、8極),轉速分別為2870、1460、980及740 RPM。可設計為防爆型。.
  • 篩網清潔裝置: 此裝置由矽膠及橡膠製成,用於清除篩網堵塞,提升產量。針對細至635 mesh的細粉,可選配超音波清潔裝置。.
  • Damping Spring: The base, made from welded steel coils, comprises 12-20 vibration isolation springs. It includes an access door, an electrical switch seat, and a ring flange connecting to the vibration body.

Specifications

型號功率(kW)Dimensions (L × W × H, mm)DecksWeight (kg)Effective Diameter (mm)Effective Screening Area (m²)
JR-400-1S0.25580 × 580 × 5601553500.0962
JR-400-2S0.25580 × 580 × 6702653500.0962
JR-400-3S0.25580 × 580 × 7803753500.0962
JR-4500.25500 × 500 × 3691404200.1385
JR-600-1S0.55800 × 800 × 7501985500.2375
JR-600-2S0.55800 × 800 × 89021185500.2375
JR-600-3S0.55800 × 800 × 103031385500.2375
JR-800-1S0.75900 × 900 × 75011587500.4416
JR-800-2S0.75900 × 900 × 89021967500.4416
JR-800-3S0.75900 × 900 × 103032387500.4416
JR-1000-1S1.51160 × 1160 × 81012459500.7085
JR-1000-2S1.51160 × 1160 × 95023059500.7085
JR-1000-3S1.51160 × 1160 × 109033659500.7085
JR-1200-1S1.751360 × 1360 × 885133011501.0382
JR-1200-2S1.751360 × 1360 × 1050240811501.0382
JR-1200-3S1.751360 × 1360 × 1275348811501.0382
JR-1500-1S2.21850 × 1850 × 990147814301.6052
JR-1500-2S2.21850 × 1850 × 1185257814301.6052
JR-1500-3S2.21850 × 1850 × 1380367814301.6052
JR-1800-1S3.72200 × 2200 × 1050169017302.3494
JR-1800-2S3.72200 × 2200 × 1250288817302.3494
JR-1800-3S3.72200 × 2200 × 14503108617302.3494

Notes: Our standard equipment features stainless steel in all parts of the machine body that come into contact with materials, while the base is constructed from high-quality carbon steel.

To meet the needs of specific industries, we offer specialized designs, such as rim-type, gate-type, direct-discharge, water-spray, and gas-protection models. We also accept custom orders for special equipment beyond our standard models.

畫廊

JR series Rotary Vibrating Screen

High-efficiency vibrating screens: A one-stop solution for screening and filtration

Designed specifically for powdery and viscous materials, it offers precise screening and hassle-free operation and maintenance to boost production efficiency.

Extremely efficient and durable

With its ingenious design and powerful performance, this machine efficiently handles the screening and filtration of various powdered and viscous materials. Its robust and durable construction makes it suitable for production needs across multiple industries.

Ultra-fast screen change

The screen change process is simple and takes only 3–5 minutes to complete; it is easy to operate and clean, and its unique screen frame design significantly extends the service life of the screens, reducing operational and maintenance costs.

Precise screening

The screen does not clog and powder does not scatter; it can screen down to an ultra-fine 500 mesh (0.025 mm). Impurities and coarse material are automatically discharged, enabling 24-hour continuous operation and maximizing production efficiency.

Multiple layers available

Compact in size, it takes up minimal production space and is easy to move; the screen can be configured with up to 5 layers (3 layers are recommended), and the number of layers can be flexibly adjusted to meet production needs, making it suitable for various screening processes.

案例

Why Choose Us?

旋轉振動篩製造商

常見問題

答: Our machine is highly versatile and designed for sieving (impurities removal), grading (particle classification), and liquid filtering. It is widely used in:

  • Chemicals: Resins, coatings, and titanium dioxide.
  • Food & Pharma: Flour, milk powder, starch, and mucus-like substances.
  • Metal & Mining: Superfine steel balls and zirconia. It handles anything from dry powder and granules to viscous liquids, with a sieving capacity of up to 500 mesh (0.025mm).

答: The machine uses a 3-D movement principle (horizontal, vertical, and inclined) driven by adjustable eccentric weights, which naturally reduces clogging. For fine or sticky materials, we equip the machine with bouncing rubber balls or a ball-supporting board system that continuously strikes the screen to keep the mesh clear and ensure high-flow processing.

答: Yes. We understand that electrical standards vary globally. We can customize the vibration motor to match your local voltage (e.g., 110V, 220V, 380V, 440V) and frequency (50Hz or 60Hz). All our motors are designed for low noise and high durability to ensure a long service life in industrial environments.

The JR Series can be configured with 1 to 5 layers of screens, allowing you to separate materials into 2 to 6 different size groups simultaneously. We recommend a maximum of 3 layers for optimal efficiency. We also provide OEM/ODM customization to meet specific requirements regarding material (304/316 stainless steel), motor power, or special inlet/outlet designs.

答: Efficiency is our priority. Thanks to our unique quick-release clamp and sieving rack design, a single operator can change the screen cloth in just 3 to 5 minutes. The fully enclosed structure is designed for easy disassembly, making the cleaning process straightforward and preventing dust from “floating in the sky” (airborne contamination).

答: The most important step is to remove the fixed transportation bolts (usually marked in red) from the engine base before testing or operation. These bolts are only for securing the springs during shipping. Operating the machine with these bolts attached will damage the vibration motor and the base.

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