氣動振動篩分機
嘉瑞機械所製造的氣動振動篩分機，是升級版的高性能進化產品 旋轉振動篩.
此氣動振動篩分機專為消除400目以下粉體與漿料處理過程中的篩網堵塞、物料黏附、摩擦、快速沉澱及顆粒卡楔問題而設計，成功克服關鍵篩分瓶頸。可有效處理具有強吸附性、快速團聚、高靜電、超細粒徑、高密度及低比重等特性的物料。本系統確保高效超細粉體分級，並針對高純度細粉篩分及高黏度、高精度液體過濾進行優化。.
- 型號： JRQ-Φ400/600/800/1000/1200/1500/1800mm
- 材質： SUS304不鏽鋼
- 篩網目數： 8–800目（0.02–2.36 mm）
- 振動源： 氣動式
- 篩網層數： 1–5層
- 客製化： 支援OEM/ODM；支援配件材質客製化
什麼是氣動振動篩？
氣動振動篩分機是一種完全以壓縮空氣取代傳統電力驅動的篩分系統。它利用氣動馬達將氣壓能轉換為機械能，在篩體上產生高頻振動，以實現精確的物料篩分、分級或過濾。此設備廣泛應用於製藥、化工、食品加工及礦業等對防爆與防塵要求嚴格的產業。.
這個。 氣動振動篩 由 嘉瑞機械 專為滿足民用爆炸物及軍工化工產業嚴苛的安全與生產標準而設計。本系統以壓縮空氣作為操作介質，完全無需電力運作。由外部氣動馬達驅動，在約0.6 MPa的標準供氣壓力下運行，提供穩定的篩分動作。整個分離過程僅需穩定的氣源供應——透過3.0葉片式氣動馬達消耗4,620 L/min——即可在無電力風險的情況下完成高效篩分作業。.
嘉瑞機械氣動振動篩分機的應用領域
這個。 嘉瑞機械氣動振動篩分機 專為需要防爆保護、壓縮空氣操作及可靠性能的工業篩分應用而設計。完全以壓縮空氣驅動，可在危險、潮濕、粉塵密集及電力受限的環境中安全運行。.
廣泛應用於採礦、鑽井、化工加工、金屬粉末生產、電池材料、食品及製藥等產業的脫水、分級、分類及雜質去除作業。.
麵粉
石英砂
原料藥中間體
咖啡粉
煤基活性碳
研磨材料
磁性粉末
以下為我們彙整的常見篩分物料清單：
| 行業 | 典型物料 | 主要篩分用途 |
|---|---|---|
| 砂石與骨材 | 機制砂、河砂、矽砂、礫石 | 脫水與顆粒分級 |
| 採礦與礦物 | 鐵礦石、石灰石、石英、煤炭、礦物精礦 | 粒徑分級與水分降低 |
| 石油與天然氣 | 鑽井泥漿、鑽屑、頁岩固體 | 初級固體控制 |
| 化學工業 | 樹脂粉、塗料粉末、硫磺、催化劑、顏料 | 防爆篩分 |
| 金屬粉末 | 碳化矽、鎢粉、鉬粉、合金粉末 | 細顆粒分級 |
| 電池材料 | 石墨、負極材料、導電碳 | 精密分級 |
| 食品加工* | 麵粉、澱粉、糖粉、可可粉 | 安全篩分 |
| 製藥產業* | 原料藥粉末、醫藥中間體 | 衛生級顆粒分離 |
| 回收產業 | 玻璃碎料、生質材料、塑膠顆粒 | 尺寸分類 |
應用取決於衛生設計要求。.
Why Choose JIARUI Machinery Pneumatic Vibratory Sifter?
A 嘉瑞機械氣動振動篩分機 is specifically developed for industrial screening applications where safety, reliability, and operational stability are critical. Its compressed-air drive eliminates electrical ignition sources while delivering consistent screening performance in hazardous environments.
With extensive experience in custom industrial screening solutions, 嘉瑞機械 supplies pneumatic vibratory sifters for mining, chemical processing, oil and gas, battery materials, metal powders, food processing, and other demanding industries. Every system can be configured according to material characteristics, required capacity, screening accuracy, compressed air conditions, and applicable explosion-proof standards.
若您的行業未列於上述，歡迎隨時 聯絡嘉瑞機械 ，以確認是否有更適合您篩選需求的解決方案。.
在嘉瑞機械，我們可提供從標準機型到高度客製化的篩選解決方案，針對您行業的特定需求進行調整。.
Components of Pneumatic Vibratory Sifter
A pneumatic vibratory sifter is composed of five integrated systems: pneumatic air supply system, pneumatic control system, pneumatic transducer unit, screen frame assembly, and vibrating screening body. It is designed for non-electric, explosion-proof screening applications in hazardous industrial environments.
Unlike conventional electric vibrating screens, the system uses compressed air as the sole power source, ensuring safe operation in combustible dust, chemical, and explosion-risk production lines.
1. Drive & Vibration System
The core power unit is a vane-type pneumatic motor, which converts compressed air into mechanical vibration. Operating pressure is typically around 0.6 MPa, with stable and adjustable excitation force for different material conditions. A continuous compressed air supply ensures consistent screening performance.
2. Screening Structure
The screening section includes a reinforced screen box, precision mesh, and a professional screen frame system. Screen materials can be stainless steel, polyurethane, or rubber, with aperture sizes ranging from 0.1 mm to 50 mm, depending on particle separation requirements. The structure ensures stable classification accuracy and high throughput.
3. Vibration Isolation System
An air spring or rubber damping system is used to absorb vibration energy, reduce noise, and protect the foundation structure. This improves operational stability and extends equipment service life, especially under continuous industrial operation.
4. Auxiliary Functional Modules
Optional systems such as air purge heating devices, magnetic separators, and anti-blinding cleaning systems (bounce balls or ultrasonic devices) can be integrated to handle sticky, fine, or metal-contaminated materials and improve screening efficiency.
5. Pneumatic Control System
The system uses pneumatic solenoid valves, pressure regulators, and monitoring components to control airflow, start/stop operation, and maintain stable working pressure, ensuring safe and reliable performance.
Summary
The pneumatic vibratory sifter system is engineered for explosion-proof, non-electric, and high-safety screening applications, offering stable vibration control, flexible material adaptability, and modular functional expansion for industrial powder processing.
Drive & Vibration System
篩分結構
Screen Materials
Air Spring
Bounce Balls
氣動電磁閥
Advantages of Pneumatic Vibratory Sifter
Maximum Safety
Compressed-air operation eliminates electrical ignition sources, making it ideal for explosive dust and hazardous production environments.
Reduced Maintenance
Automatic mesh cleaning minimizes screen blinding, reduces manual cleaning frequency, and keeps production running longer.
Lower Investment
Offers many of the anti-blocking benefits of ultrasonic screening while requiring a lower equipment investment and operating cost.
Higher Throughput
Screening efficiency is typically 80–400% higher than conventional vibrating screens, delivering greater capacity with stable performance.
Cleaner Products
Effectively breaks soft agglomerates without introducing foreign contaminants, improving screening accuracy and product consistency.
Tailor-Made Solutions
Every machine can be customized for material characteristics, plant layout, explosion-proof requirements, capacity, and screening accuracy, with full OEM and ODM support.
Technical Specifications
| Parameter | Specification |
|---|---|
| Core Equipment | 氣動振動篩分機 |
| 驅動類型 | 3.0 Vane Pneumatic Motor (Non-Electric) |
| 操作壓力 | Approximately 0.6 MPa (87 psi) |
| Compressed Air Consumption | 4,620 L/min (163 CFM) |
| Power Source | Clean, Dry Compressed Air |
| Electrical Requirement | None |
| Explosion Protection | No Electrical Components, Suitable for Explosion-Proof Applications |
| Recommended Industries | Civil Explosives, Military Chemicals, Energetic Materials, Hazardous Powder Processing |
| Suitable Working Environment | Dust Explosion Hazard Areas, Flammable & Combustible Powder Processing |
| Installation Type | Standalone or Integrated Production Line |
| Maintenance Requirement | Low Maintenance, Regular Pneumatic Motor Lubrication |
Rotary Vibratory Sifter vs Ultrasonic Vibratory Sifter vs Pneumatic Vibratory Sifter
In industrial powder processing and bulk material separation systems, selecting the correct screening equipment directly affects product yield, particle size consistency, production stability, and operational safety. Rotary vibratory sifter, ultrasonic vibratory sifter, and JIARUI Machinery 氣動振動篩 are designed for different material conditions and industrial environments, including mining, chemical processing, lithium battery materials, food-grade powders, and explosion-proof production zones. The key difference lies in drive principle, anti-clogging capability, and safety classification rather than basic screening function.
對比表
| 項目 | Rotary Vibratory Sifter | Ultrasonic Vibratory Sifter | JIARUI Machinery Pneumatic Vibratory Sifter |
|---|---|---|---|
| Drive Principle | 3D mechanical vibration via motor | Mechanical vibration + ultrasonic resonance | Compressed air-driven impact vibration (no motor) |
| Screening Fineness | ≤500 mesh | ≤600 mesh | Medium–fine, depending on airflow stability |
| Anti-clogging Ability | Medium | Very high | High (pneumatic impact cleaning) |
| Capacity Range | 300–1500 kg/h | 500–2000 kg/h | Medium, air-pressure dependent |
| Energy Source | 電力 | Electricity + ultrasonic system | Compressed air (≈0.6 MPa) |
| Explosion Safety | 低 | Medium | High (spark-free design) |
| Maintenance Cost | Medium | 高 | 低 |
| Best Application | General powders & granules | Ultra-fine sticky powders | Flammable / humid / hazardous dust |
Selection Guidance
| Working Condition | Recommended Equipment | Selection Reason |
|---|---|---|
| Standard powder & granular materials (sand, mineral powder, feed) | Rotary Vibratory Sifter | Stable output, low cost, general-purpose screening |
| Ultra-fine powders (300–600 mesh, lithium battery, pharma, pigments) | Ultrasonic Vibratory Sifter | Strong anti-clogging, high precision classification |
| Flammable / explosive powders (chemical, resin, sulfur, carbon powder) | JIARUI Machinery Pneumatic Vibratory Sifter | No electric drive, intrinsic explosion safety |
| High humidity / high dust environments | JIARUI Machinery Pneumatic Vibratory Sifter | Pneumatic impact prevents clogging in harsh conditions |
| Offshore / mining / no power supply sites | JIARUI Machinery Pneumatic Vibratory Sifter | Works with compressed air only |
| High-capacity coarse screening | Rotary Vibratory Sifter | Higher throughput and simpler structure |
JIARUI Machinery Engineering Recommendation
Equipment selection must start from material properties, not equipment type Particle size distribution, moisture content, and adhesion level directly determine screening stability Explosion-risk environments must prioritize pneumatic drive systems as the baseline safety solution Ultra-fine powder industries should consider ultrasonic systems to improve yield and reduce mesh blockage General industrial production lines should prioritize rotary systems for cost efficiency and operational simplicity Incorrect matching between material and screening principle is the most common cause of low efficiency and mesh failure in real production
Engineering Note from JIARUI Machinery
Equipment selection is not a single-model decision, but a systematic evaluation of material characteristics, production capacity requirements, environmental safety level, and plant operating conditions. JIARUI Machinery provides full-range screening system customization, including rotary, ultrasonic, and pneumatic vibratory sifter solutions, allowing each production line to be matched with the most suitable configuration based on real working conditions rather than theoretical parameters.
Why choose Jiarui Machinery?
JIARUI Machinery has over 10 years of experience in powder screening equipment as a source factory with full in-house production and R&D. The JRQ Series 氣動振動篩 uses a fully pneumatic drive system instead of electric motors, eliminating ignition risks and meeting explosion-proof requirements. All structures can be fully customized based on material, capacity, and plant conditions, supporting OEM/ODM for lithium battery, chemical, and pharmaceutical industries.
常見問題
相關文章
什麼是超聲波振動篩？
旋轉振動篩如何運作？
什麼是旋轉振動篩？
獲取免費諮詢
填寫以下表單與我們的專家聯繫，並獲得針對您應用的個人化建議。.