공압 진동 체질기
Jiarui Machinery에서 제조한 공압 진동 체질기는 업그레이드된 고성능 진화형 제품입니다. 회전 진동 스크린.
400메시 이하의 분말 및 슬러리 처리 과정에서 발생하는 망막힘, 재료 부착, 마찰, 급속 침전, 입자 끼임을 제거하도록 특별히 설계된 이 공압 진동 체질기는 핵심 체질 병목 현상을 해결합니다. 강한 흡착성, 급속 응집, 높은 정전기, 초미세 입자 크기, 고밀도, 낮은 비중을 특징으로 하는 재료를 성공적으로 처리합니다. 이 시스템은 효율적인 초미세 분말 분급을 보장하며 고순도 미세 분말 체질 및 고점도, 고정밀 액체 여과에 최적화되어 있습니다.
- 모델: JRQ-Φ400/600/800/1000/1200/1500/1800mm
- 재질: SUS304 스테인리스 스틸
- 메시 크기: 8–800 메시 (0.02–2.36 mm)
- 진동원: 공압식
- 체망 단수: 1–5단
- 맞춤 제작: OEM/ODM 지원, 액세서리 재질 맞춤 제작 지원
What Is a Pneumatic Vibratory Sifter?
공압 진동 체질기란 무엇인가?
공압 진동 체질기는 기존 전기 구동 대신 압축 공기만으로 완전히 작동하는 체질 시스템입니다. 공압 모터를 사용하여 공압 에너지를 기계적 에너지로 변환하고 체 본체에 고주파 진동을 발생시켜 정밀한 재료 체질, 분급 또는 여과를 달성합니다. 이 장비는 엄격한 방폭 및 방진 기준이 요구되는 제약, 화학, 식품 가공 및 광업 산업에서 널리 사용됩니다.
그만큼 공압 진동 체질기 제조사: Jiarui Machinery 민수용 폭약 및 군용 화학 산업의 엄격한 안전 및 생산 기준을 충족하도록 특별히 설계되었습니다. 작동 매체로 압축 공기를 사용하는 이 시스템은 전력 없이 완전히 작동합니다. 표준 공기 공급 압력 약 0.6 MPa에서 작동하는 외부 공압 모터로 구동되어 일관된 체질 작동을 제공합니다. 전체 분리 공정은 3.0베인 공압 모터를 통해 4,620 L/min을 소비하는 안정적인 공기 공급만 필요로 하며, 전기적 위험 없이 고효율 체질 작업을 완료합니다.
JIARUI Machinery 공압 진동 체질기 적용 분야
그만큼 JIARUI Machinery 공압 진동 체질기 방폭, 압축 공기 작동 및 신뢰할 수 있는 성능이 요구되는 산업용 체질 애플리케이션을 위해 설계되었습니다. 완전히 압축 공기로 구동되므로 위험, 고습, 분진 및 전력 제한 환경에서 안전하게 작동합니다.
광업, 시추, 화학 처리, 금속 분말 생산, 배터리 재료, 식품 및 제약 산업에서 탈수, 분급, 등급 분류 및 불순물 제거에 널리 사용됩니다.
Jiarui 전기기계 제조
규사
API 중간체
커피 분말
석탄계 활성탄
연마재
자성 분말
다음은 당사가 정리한 일반적인 체질 재료 목록입니다:
| 산업 | 대표 재료 | 주요 체질 목적 |
|---|---|---|
| 모래 및 골재 | 인조사, 강모래, 규사, 자갈 | 탈수 및 입자 분급 |
| Mining & Minerals 광업 및 광물 | 철광석, 석회석, 석영, 석탄, 광물 정광 | 입도 분급 및 수분 저감 |
| 석유 및 가스 | 시추 이수, 시추 절삭물, 셰일 고형물 | 1차 고형물 제어 |
| 화학 산업 | 수지 분말, 코팅 분말, 황, 촉매, 안료 | 방폭 체질 |
| 금속 분말 | 탄화규소, 텅스텐 분말, 몰리브덴 분말, 합금 분말 | 미세 입자 분급 |
| 배터리 재료 | 흑연, 양극재, 도전성 카본 | 정밀 등급 분류 |
| 식품 가공* | 밀가루, 전분, 설탕 분말, 코코아 분말 | 안전 체질 |
| 제약 산업* | API 분말, 의약품 중간체 | 위생적 입자 분리 |
| 재활용 | 유리 컬릿, 바이오매스, 플라스틱 과립 | Size classification |
Applications depend on sanitary design requirements.
Why Choose JIARUI Machinery Pneumatic Vibratory Sifter?
A JIARUI Machinery 공압 진동 체질기 is specifically developed for industrial screening applications where safety, reliability, and operational stability are critical. Its compressed-air drive eliminates electrical ignition sources while delivering consistent screening performance in hazardous environments.
With extensive experience in custom industrial screening solutions, 지아루이 기계 supplies pneumatic vibratory sifters for mining, chemical processing, oil and gas, battery materials, metal powders, food processing, and other demanding industries. Every system can be configured according to material characteristics, required capacity, screening accuracy, compressed air conditions, and applicable explosion-proof standards.
귀하의 산업이 위 목록에 없는 경우, 주저하지 말고 Jiarui Machinery에 문의하여 귀하의 선별 요구에 더 나은 솔루션이 있는지 확인하십시오.
Jiarui Machinery에서는 표준 모델부터 귀하의 산업별 특정 요구 사항에 맞춘 고도로 맞춤화된 옵션까지 선별 솔루션을 제공할 수 있습니다.
Components of Pneumatic Vibratory Sifter
A pneumatic vibratory sifter is composed of five integrated systems: pneumatic air supply system, pneumatic control system, pneumatic transducer unit, screen frame assembly, and vibrating screening body. It is designed for non-electric, explosion-proof screening applications in hazardous industrial environments.
Unlike conventional electric vibrating screens, the system uses compressed air as the sole power source, ensuring safe operation in combustible dust, chemical, and explosion-risk production lines.
1. Drive & Vibration System
The core power unit is a vane-type pneumatic motor, which converts compressed air into mechanical vibration. Operating pressure is typically around 0.6 MPa, with stable and adjustable excitation force for different material conditions. A continuous compressed air supply ensures consistent screening performance.
2. Screening Structure
The screening section includes a reinforced screen box, precision mesh, and a professional screen frame system. Screen materials can be stainless steel, polyurethane, or rubber, with aperture sizes ranging from 0.1 mm to 50 mm, depending on particle separation requirements. The structure ensures stable classification accuracy and high throughput.
3. Vibration Isolation System
An air spring or rubber damping system is used to absorb vibration energy, reduce noise, and protect the foundation structure. This improves operational stability and extends equipment service life, especially under continuous industrial operation.
4. Auxiliary Functional Modules
Optional systems such as air purge heating devices, magnetic separators, and anti-blinding cleaning systems (bounce balls or ultrasonic devices) can be integrated to handle sticky, fine, or metal-contaminated materials and improve screening efficiency.
5. Pneumatic Control System
The system uses pneumatic solenoid valves, pressure regulators, and monitoring components to control airflow, start/stop operation, and maintain stable working pressure, ensuring safe and reliable performance.
Summary
The pneumatic vibratory sifter system is engineered for explosion-proof, non-electric, and high-safety screening applications, offering stable vibration control, flexible material adaptability, and modular functional expansion for industrial powder processing.
Drive & Vibration System
선별 구조
Screen Materials
Air Spring
Bounce Balls
Pneumatic Solenoid Valves
Advantages of Pneumatic Vibratory Sifter
Maximum Safety
Compressed-air operation eliminates electrical ignition sources, making it ideal for explosive dust and hazardous production environments.
Reduced Maintenance
Automatic mesh cleaning minimizes screen blinding, reduces manual cleaning frequency, and keeps production running longer.
Lower Investment
Offers many of the anti-blocking benefits of ultrasonic screening while requiring a lower equipment investment and operating cost.
Higher Throughput
Screening efficiency is typically 80–400% higher than conventional vibrating screens, delivering greater capacity with stable performance.
Cleaner Products
Effectively breaks soft agglomerates without introducing foreign contaminants, improving screening accuracy and product consistency.
Tailor-Made Solutions
Every machine can be customized for material characteristics, plant layout, explosion-proof requirements, capacity, and screening accuracy, with full OEM and ODM support.
Technical Specifications
| Parameter | Specification |
|---|---|
| Core Equipment | 공압 진동 체질기 |
| 구동 방식 | 3.0 Vane Pneumatic Motor (Non-Electric) |
| 작동 압력 | Approximately 0.6 MPa (87 psi) |
| Compressed Air Consumption | 4,620 L/min (163 CFM) |
| Power Source | Clean, Dry Compressed Air |
| Electrical Requirement | None |
| Explosion Protection | No Electrical Components, Suitable for Explosion-Proof Applications |
| Recommended Industries | Civil Explosives, Military Chemicals, Energetic Materials, Hazardous Powder Processing |
| Suitable Working Environment | Dust Explosion Hazard Areas, Flammable & Combustible Powder Processing |
| Installation Type | Standalone or Integrated Production Line |
| 유지보수 요구 사항 | Low Maintenance, Regular Pneumatic Motor Lubrication |
Rotary Vibratory Sifter vs Ultrasonic Vibratory Sifter vs Pneumatic Vibratory Sifter
In industrial powder processing and bulk material separation systems, selecting the correct screening equipment directly affects product yield, particle size consistency, production stability, and operational safety. Rotary vibratory sifter, ultrasonic vibratory sifter, and JIARUI Machinery 공압 진동 체질기 are designed for different material conditions and industrial environments, including mining, chemical processing, lithium battery materials, food-grade powders, and explosion-proof production zones. The key difference lies in drive principle, anti-clogging capability, and safety classification rather than basic screening function.
비교표
| 항목 | Rotary Vibratory Sifter | Ultrasonic Vibratory Sifter | JIARUI Machinery Pneumatic Vibratory Sifter |
|---|---|---|---|
| Drive Principle | 3D mechanical vibration via motor | Mechanical vibration + ultrasonic resonance | Compressed air-driven impact vibration (no motor) |
| Screening Fineness | ≤500 mesh | ≤600 mesh | Medium–fine, depending on airflow stability |
| Anti-clogging Ability | Medium | Very high | High (pneumatic impact cleaning) |
| Capacity Range | 300–1500 kg/h | 500–2000 kg/h | Medium, air-pressure dependent |
| Energy Source | Electricity | Electricity + ultrasonic system | Compressed air (≈0.6 MPa) |
| Explosion Safety | 낮음 | Medium | High (spark-free design) |
| Maintenance Cost | Medium | 높음 | 낮음 |
| Best Application | General powders & granules | Ultra-fine sticky powders | Flammable / humid / hazardous dust |
Selection Guidance
| Working Condition | Recommended Equipment | Selection Reason |
|---|---|---|
| Standard powder & granular materials (sand, mineral powder, feed) | Rotary Vibratory Sifter | Stable output, low cost, general-purpose screening |
| Ultra-fine powders (300–600 mesh, lithium battery, pharma, pigments) | Ultrasonic Vibratory Sifter | Strong anti-clogging, high precision classification |
| Flammable / explosive powders (chemical, resin, sulfur, carbon powder) | JIARUI Machinery Pneumatic Vibratory Sifter | No electric drive, intrinsic explosion safety |
| High humidity / high dust environments | JIARUI Machinery Pneumatic Vibratory Sifter | Pneumatic impact prevents clogging in harsh conditions |
| Offshore / mining / no power supply sites | JIARUI Machinery Pneumatic Vibratory Sifter | Works with compressed air only |
| High-capacity coarse screening | Rotary Vibratory Sifter | Higher throughput and simpler structure |
JIARUI Machinery Engineering Recommendation
Equipment selection must start from material properties, not equipment type Particle size distribution, moisture content, and adhesion level directly determine screening stability Explosion-risk environments must prioritize pneumatic drive systems as the baseline safety solution Ultra-fine powder industries should consider ultrasonic systems to improve yield and reduce mesh blockage General industrial production lines should prioritize rotary systems for cost efficiency and operational simplicity Incorrect matching between material and screening principle is the most common cause of low efficiency and mesh failure in real production
Engineering Note from JIARUI Machinery
Equipment selection is not a single-model decision, but a systematic evaluation of material characteristics, production capacity requirements, environmental safety level, and plant operating conditions. JIARUI Machinery provides full-range screening system customization, including rotary, ultrasonic, and pneumatic vibratory sifter solutions, allowing each production line to be matched with the most suitable configuration based on real working conditions rather than theoretical parameters.
Why choose Jiarui Machinery?
JIARUI Machinery has over 10 years of experience in powder screening equipment as a source factory with full in-house production and R&D. The JRQ Series 공압 진동 체질기 uses a fully pneumatic drive system instead of electric motors, eliminating ignition risks and meeting explosion-proof requirements. All structures can be fully customized based on material, capacity, and plant conditions, supporting OEM/ODM for lithium battery, chemical, and pharmaceutical industries.
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