Dual Purpose Ton Bag Unpacking Machine
Die Tonnenbeutel werden mit einem elektrischen Hebezeug oder einem Gabelstapler zur Einfüllöffnung gehoben, dort zusammengedrückt, die Auslassöffnung geöffnet und mithilfe einer Klopf- oder Rüttelvorrichtung dazu gebracht, das Material in den darunter liegenden Trichter zu fallen.
Die Anlage wird häufig zum Entpacken und Entladen von pulverförmigen und körnigen Materialien in Tonnenbeuteln in Branchen wie der Lebensmittel-, Chemie-, Kunststoff-, Lithium-Batterie- und der Neuen-Materialien-Industrie eingesetzt.
Der Auslass kann an Silos, Schneckenförderer, Drehschleusen, Brecher, elektromagnetische Eisenabscheider, Vakuumförderer und andere Anlagen angeschlossen werden.
Working Principle
The bulk bag (ton bag) unloading station is designed to efficiently handle powder materials while ensuring a dust-free operation throughout the unloading and feeding process.
Powder materials are packed in ton bags or large bulk bags. During operation, an electric hoist or crane is used to lift the bag to the discharge position. The system supports manual positioning with automatic bag clamping, ensuring a secure and stable connection.
Once the bag is clamped, the operator loosens the tie at the bottom. The hoist then lifts the bag slightly, allowing the material to discharge smoothly under gravity without dust leakage.
The bottom outlet of the unloading station can be connected to a vacuum loader pipeline, enabling sealed conveying and automatic transfer of materials to the next process.
With its flexible structural design, the equipment can be directly installed above downstream processing equipment such as mixers, reactors, and dissolving tanks, achieving seamless integration and improving overall production efficiency.
Features
The bulk bag unloading station is designed with a simple and practical structure, making it easy to operate and maintain. Its user-friendly design helps reduce operator workload while significantly improving overall production efficiency.
The system adopts a modular configuration, allowing flexible combinations based on different process requirements. This adaptability makes it suitable for a wide range of industries and material handling scenarios.
To ensure a clean and safe working environment, the equipment effectively prevents dust leakage during operation, reducing airborne particles and lowering production costs associated with material loss and environmental control.
In addition, the machine integrates multiple functions—including bag opening, material discharging, lump breaking, and magnetic separation—into a single compact unit. This integrated design not only saves space but also simplifies operation and enhances processing efficiency.
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Technical Parameters
| Parameter | Specification |
|---|---|
| Working Power Supply | AC380V±5% 50Hz |
| Pneumatic Pressure | ≥0.6MPa |
| Equipment Power | 4.9kW |
| Unpacking Capacity | 5-10 bulk bags/hour, 50-100 small bags/hour |
| Lifting Capacity | 0-2T |
| Bag Specification | Bulk bag ≤ 1000*1000*1600mm |
Applications
The Dual Purpose Ton Bag Unpacking Machine is widely used across multiple industries for efficient, dust-free handling of powders and granular materials. It is especially suitable for continuous production environments requiring clean and stable material feeding.
Plastics & Rubber Industry
Plastic resins, pellets, masterbatch, rubber additives, chemical powders
Food Industry
Sugar, flour, cocoa powder, milk powder, food additives, spices
Pharmaceuticals
API powders, herbal granules, excipients, pharmaceutical intermediates
Chemical Industry
Chemical powders, pigments, fillers, resins, detergent materials
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