Ультразвуковой вибрационный грохот
Ultrasonic vibrating screens are also known as ultrasonic rotary vibrating screens. This equipment builds upon traditional vibrating screens (such as ротационными вибрационными грохотами) by incorporating a high-frequency ultrasonic vibration system to enhance screening efficiency and precision. It is an advanced screening solution designed to address the challenges of processing ultra-fine powders, highly viscous materials, materials prone to agglomeration, and electrically charged materials. Its core value lies in “anti-clogging” and “high precision,” making it a critical piece of equipment in industries such as fine chemicals, pharmaceuticals, food, and new materials (e.g., lithium batteries).
What is an Ultrasonic Vibrating Screen
An ultrasonic vibrating screen, also known as an ultrasonic rotary vibrating screen, is a high-precision screening device that combines ultrasonic technology with the functionality of a traditional vibrating screen. Its core operating principle is “dual-power drive”: on one hand, a vibration motor provides basic mechanical vibration, ensuring that the material is evenly distributed across the screen surface; on the other hand, an ultrasonic system (consisting of a generator and transducers) converts electrical energy into high-frequency mechanical vibrations (typically 20–40 kHz) and superimposes them onto the screen mesh. This high-frequency, low-amplitude vibration effectively breaks down the adhesive forces and electrostatic attraction between materials, causing fine particles to “suspend,” thereby completely resolving the problem of screen clogging during the screening of fine powders and significantly improving screening efficiency and precision.
The JR-C Series Ultrasonic Vibrating Screen is a new type of “high-precision, high-stability” ultrasonic screen developed by Jiarui Machinery based on years of experience in fine classification and through technical cooperation with Germany. This ultrasonic vibrating screen converts 220V, 50Hz or 110V, 60Hz electrical power into 38kHz high-frequency electrical energy, which is then fed into the ultrasonic transducer. This enables efficient screening and screen cleaning, making the screening of ultra-fine powders effortless. Building upon traditional vibrating screens, this system introduces low-amplitude, high-frequency ultrasonic vibrations (mechanical waves) to the screen mesh, thereby enhancing the screening performance of ultra-fine particles. Major application areas include: the chemical industry (e.g., powder coatings, resins, battery materials), the food industry (e.g., milk powder, powdered sugar, starch), the pharmaceutical industry (e.g., Chinese and Western medicinal powders, active pharmaceutical ingredients requiring GMP compliance), as well as the metallurgy and new materials industries (e.g., metal powders, ceramic powders, quartz sand, etc.). Additionally, this equipment plays a significant role in the environmental protection and new energy sectors (e.g., screening of lithium battery materials).
Применение ультразвукового вибрационного грохота
Thanks to its unique ability to address challenges such as screen clogging and electrostatic agglomeration in ultra-fine powders, Jiarui Machinery’s ultrasonic vibrating screens are widely used in numerous industries that demand extremely high precision and purity in material screening.
Фармацевтические промежуточные продукты (API-интермедиаты)
Malt Powder
Sugar Powder
Ribavirin Powder
Boron Carbide Powder
Магнитный порошок
Powder Coatings
Stainless Steel Powder
| Отрасли | Typical Materials (400–600 Mesh Screening) |
|---|---|
| New Energy & Advanced Materials | Lithium Battery Anode Materials, Cathode Materials, Magnetic Powder, Laser Powder, Alloy Powder |
| Metal Powder & Powder Metallurgy | Molybdenum Powder, Stainless Steel Powder, Tungsten Powder, Nickel Powder, Cobalt Powder, Alloy Powder |
| Chemical & Coating Industry | Powder Coatings, Silicon Carbide Powder, Boron Carbide Powder, Quartz Powder, Organic Chemical Powders |
| Food & Food Additives | Malt Powder, Coffee Powder, Starch, Sugar Powder, Milk Powder |
| Pharmaceutical & API Processing | Ribavirin Powder, Herbal Medicine Powder, Pharmaceutical Powders, API Intermediates |
| Abrasives & Ceramic Materials | Silicon Carbide, Boron Carbide, Quartz Powder, Alumina, Ceramic Powder |
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Technical Specifications of Ultrasonic Vibrating Screen
Designed for ultra-fine powder screening, this ultrasonic vibrating screen integrates advanced ultrasonic technology with high-efficiency screening performance. It is widely used in industries such as chemical processing, lithium battery materials, food powders, and pharmaceuticals.
Ультразвуковой источник питания
- Converts 220V / 50Hz or 110V / 60Hz into 38 kHz high-frequency electrical energy
- Fully enclosed circuit design for stable and long-term operation
- Supports digital control, enabling continuous and intermittent working modes
- Power range: 0.25 kW – 3 kW
- Adaptive frequency adjustment based on material density and viscosity
Ультразвуковой преобразователь
- Converts electrical energy into high-frequency mechanical vibration waves
- Ensures uniform ultrasonic distribution across the screen surface
- Supports 12–24 hours of continuous operation under heavy-duty conditions
- Equipped with sealed aviation connectors, no cooling system required
Ультразвуковое сито
- Combines 3D vibration motion + ultrasonic vibration, improving screening precision
- Ideal for ultra-fine powders (> 500 mesh)
- Self-cleaning function eliminates mesh blockage
- Screening fineness up to 635 mesh (18 microns)
- Maintains stable throughput without efficiency loss
Sieve Body Structure
- Diameter options: Φ400 mm – Φ1800 mm
- Effective screening area: 0.09 – 2.26m2
- Modular design for easy maintenance and component replacement
- Optional PTFE (Teflon) coating for:
- Anti-sticking materials
- Corrosive environments
- High-purity processing industries
Component Details
Technical Specifications Overview Table
| Параметр | Specification |
|---|---|
| Voltage | 110V / 220V |
| Частота | 38 kHz |
| Power Range | 0.25 kW – 3 kW |
| Screening Fineness | Up to 635 mesh (18 μm) |
| Диаметр машины | Φ400 – Φ1800 mm |
| Площадь просеивания | 0.09 – 2.26m2 |
| Operation Mode | Continuous / Intermittent |
| Application Materials | Fine powder, slurry, sticky materials |
Модель
| Technical Parameter | JR-C-400 | JR-C-600 | JR-C-800 | JR-C-1000 | JR-C-1200 | JR-C-1500 | JR-C-1800 |
|---|---|---|---|---|---|---|---|
| Effective Screen Diameter (mm) | 350 | 550 | 750 | 950 | 1150 | 1430 | 1700 |
| Эффективная площадь просеивания (м²) | 0.0961 | 0.2375 | 0.4416 | 0.7085 | 0.9028 | 1.6052 | 2.2687 |
| Screen Mesh Range | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh |
| Number of Screen Decks | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 |
| Мощность двигателя (кВт) | 0.25 | 0.55 | 0.75 | 1.5 | 1.75 | 2.2 | 3.0 |
Special Notes
In addition to the standard specifications of the IR-C ultrasonic vibrating screen, we offer a variety of custom designs. For the screening of special materials, we can provide solutions such as systems for injecting cleaning fluid or screening under an inert gas atmosphere.
Ultrasonic Vibrating Screen vs. Conventional Vibrating Screen: Selection Guide
Choosing between a conventional vibrating screen and an ultrasonic vibrating screen depends on particle size, material characteristics, screening efficiency, and production requirements. The comparison below helps identify the most suitable solution for different applications.
Below are some recommendations from Jiarui Machinery for your consideration.
| Параметр сравнения | Conventional Vibrating Screen | Ультразвуковой вибрационный грохот | Selection Consideration |
|---|---|---|---|
| Принцип работы | Three-dimensional vibration generated by a vibrating motor and eccentric weights. | Three-dimensional vibration combined with high-frequency ultrasonic energy. | Determine whether ultrasonic energy is needed to overcome particle adhesion and agglomeration. |
| Key Advantages | Stable operation, simple structure, cost-effective for general powders and granules. | Effectively eliminates static electricity, agglomeration, and strong particle adhesion in ultra-fine powders. | Select based on material characteristics and production budget. |
| Mesh Cleaning Method | Rubber or silicone bouncing balls continuously clean the screen mesh. | Ultrasonic vibration provides automatic mesh self-cleaning without bouncing balls. | Suitable for materials prone to mesh blockage or contamination. |
| Recommended Screening Range | Best performance for materials below 200 mesh (≈75 μm). | Ideal for 200–635 mesh (≈18–75 μm) ultra-fine powder classification. | Choose according to the target particle size distribution. |
| Screening Performance | Excellent for conventional materials but efficiency decreases when fine powders block the mesh. | Screening accuracy can improve by 1%–70%, while capacity may increase by 0.5–10 times compared with conventional screening. | Recommended for high-mesh continuous production requiring stable throughput. |
| Maintenance & Investment | Lower equipment cost and simple maintenance. | Higher initial investment due to the ultrasonic system and basic operator training requirements. | Balance upfront investment with long-term production efficiency and quality improvements. |
How to Choose the Right Screening Solution
Choose a Conventional Vibrating Screen if:
- Processing powders or granules below 200 mesh
- Materials have good flowability with minimal static electricity
- Cost-effectiveness is the primary consideration
- Standard screening accuracy meets production requirements
Выберите Ультразвуковой вибрационный грохот if:
- Screening 200–635 mesh ultra-fine powders
- Materials exhibit static electricity, agglomeration, or strong adhesion
- High screening accuracy and stable throughput are critical
- Applications involve lithium battery materials, metal powders, pharmaceutical powders, food additives, or advanced ceramic materials
Quick Recommendation
| Application Requirement | Recommended Solution |
|---|---|
| General powder screening | Conventional Vibrating Screen |
| Fine powder classification (100–200 mesh) | Conventional Vibrating Screen |
| Ultra-fine powder screening (200–635 mesh) | Ультразвуковой вибрационный грохот |
| Static, sticky, or agglomerated powders | Ультразвуковой вибрационный грохот |
| High-precision particle size control | Ультразвуковой вибрационный грохот |
| Budget-sensitive standard production | Conventional Vibrating Screen |
| High-value powder processing with maximum yield | Ультразвуковой вибрационный грохот |
Selecting the right ultrasonic vibrating screen isn’t as simple as comparing a single table to find the perfect product. We offer a free selection guide. If you’re unsure how to choose, contact Jiarui Machinery today.
Jiarui Ultrasonic Vibrating Screen
High-efficiency Ultrasonic Vibrating Screens: A specialized solution for superfine powder
Designed specifically for difficult-to-screen fine materials, it offers high-precision grading and non-clogging operation to boost production quality and output.
Extremely efficient and durable
Converts electrical energy into 38 kHz vibrations, improving screening efficiency by 50%–400% and enabling 12–24 hours continuous operation without cooling.
Ultra-fast screen change
Quick screen replacement design reduces downtime. Fully enclosed aviation connectors and integrated transducers ensure easy operation, safety, and low maintenance.
Precise fine powder screening
Self-cleaning screen cloth prevents clogging at 500 mesh and achieves up to 635 mesh (18 microns) with stable particle size and unchanged material properties.
Advanced problem solving
Eliminates static, agglomeration, and adsorption issues. Improves powder flow and increases output by 0.5–10 times for high-value materials like lithium battery powders.
Примеры внедрения
Why Choose Us?
Precision Engineering & Compliance Standards
10-Year Design Life: Built to industrial-grade durability standards, ensuring a 10-year operational lifespan under heavy, continuous workloads.
Global Certifications: Production lines are ISO 9001:2008-certified, and all screening equipment carries the European CE safety mark.
Rigorous Quality Control & Process Adaptation
2-Hour Pre-Shipment Run: Every unit undergoes a mandatory 2-hour continuous trial run to verify amplitude stability and motor temperature before dispatch.
Long-Term Parts Availability: Backed by a 1-year warranty and a permanent inventory of standard wear parts (screens, seals, springs) to minimize factory downtime.
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