Criba Vibratoria Ultrasónica
Ultrasonic vibrating screens are also known as ultrasonic rotary vibrating screens. This equipment builds upon traditional vibrating screens (such as rotary vibrating screens) by incorporating a high-frequency ultrasonic vibration system to enhance screening efficiency and precision. It is an advanced screening solution designed to address the challenges of processing ultra-fine powders, highly viscous materials, materials prone to agglomeration, and electrically charged materials. Its core value lies in “anti-clogging” and “high precision,” making it a critical piece of equipment in industries such as fine chemicals, pharmaceuticals, food, and new materials (e.g., lithium batteries).
What is an Ultrasonic Vibrating Screen
An ultrasonic vibrating screen, also known as an ultrasonic rotary vibrating screen, is a high-precision screening device that combines ultrasonic technology with the functionality of a traditional vibrating screen. Its core operating principle is “dual-power drive”: on one hand, a vibration motor provides basic mechanical vibration, ensuring that the material is evenly distributed across the screen surface; on the other hand, an ultrasonic system (consisting of a generator and transducers) converts electrical energy into high-frequency mechanical vibrations (typically 20–40 kHz) and superimposes them onto the screen mesh. This high-frequency, low-amplitude vibration effectively breaks down the adhesive forces and electrostatic attraction between materials, causing fine particles to “suspend,” thereby completely resolving the problem of screen clogging during the screening of fine powders and significantly improving screening efficiency and precision.
The JR-C Series Ultrasonic Vibrating Screen is a new type of “high-precision, high-stability” ultrasonic screen developed by Jiarui Machinery based on years of experience in fine classification and through technical cooperation with Germany. This ultrasonic vibrating screen converts 220V, 50Hz or 110V, 60Hz electrical power into 38kHz high-frequency electrical energy, which is then fed into the ultrasonic transducer. This enables efficient screening and screen cleaning, making the screening of ultra-fine powders effortless. Building upon traditional vibrating screens, this system introduces low-amplitude, high-frequency ultrasonic vibrations (mechanical waves) to the screen mesh, thereby enhancing the screening performance of ultra-fine particles. Major application areas include: the chemical industry (e.g., powder coatings, resins, battery materials), the food industry (e.g., milk powder, powdered sugar, starch), the pharmaceutical industry (e.g., Chinese and Western medicinal powders, active pharmaceutical ingredients requiring GMP compliance), as well as the metallurgy and new materials industries (e.g., metal powders, ceramic powders, quartz sand, etc.). Additionally, this equipment plays a significant role in the environmental protection and new energy sectors (e.g., screening of lithium battery materials).
Aplicaciones de la criba vibratoria ultrasónica
Gracias a su capacidad única para abordar desafíos como la obstrucción de la malla y la aglomeración electrostática en polvos ultrafinos, las cribas vibratorias ultrasónicas de Jiarui Machinery se utilizan ampliamente en numerosas industrias que exigen una precisión y pureza extremadamente altas en el cribado de materiales.
Intermedios farmacéuticos (API)
Polvo de malta
Azúcar en Polvo
Polvo de Ribavirina
Polvo de Carburo de Boro
Polvo magnético
Recubrimientos en polvo
Polvo de Acero Inoxidable
| Industria | Materiales típicos (cribado de malla 400–600) |
|---|---|
| Nuevas energías y materiales avanzados | Materiales de ánodo de baterías de litio, materiales de cátodo, polvo magnético, polvo láser, polvo de aleación |
| Polvo Metálico y Metalurgia de Polvos | Polvo de Molibdeno, Polvo de Acero Inoxidable, Polvo de Tungsteno, Polvo de Níquel, Polvo de Cobalto, Polvo de Aleaciones |
| Industria Química y de Recubrimientos | Recubrimientos en Polvo, Polvo de Carburo de Silicio, Polvo de Carburo de Boro, Polvo de Cuarzo, Polvos Químicos Orgánicos |
| Alimentos y Aditivos Alimentarios | Polvo de Malta, Polvo de Café, Almidón, Azúcar en Polvo, Leche en Polvo |
| Procesamiento Farmacéutico y de API | Polvo de Ribavirina, Polvo de Hierbas Medicinales, Polvos Farmacéuticos, Intermedios de API |
| Materiales Abrasivos y Cerámicos | Carburo de Silicio, Carburo de Boro, Polvo de Cuarzo, Alúmina, Polvo Cerámico |
Si su industria no está listada anteriormente, no dude en contactar a Jiarui Machinery para determinar si existe una mejor solución para sus necesidades de cribado.
En Jiarui Machinery, podemos proporcionar soluciones de cribado que van desde modelos estándar hasta opciones altamente personalizadas, adaptadas a los requisitos específicos de su industria.
Technical Specifications of Ultrasonic Vibrating Screen
Designed for ultra-fine powder screening, this ultrasonic vibrating screen integrates advanced ultrasonic technology with high-efficiency screening performance. It is widely used in industries such as chemical processing, lithium battery materials, food powders, and pharmaceuticals.
Fuente de alimentación ultrasónica
- Converts 220V / 50Hz or 110V / 60Hz into 38 kHz high-frequency electrical energy
- Fully enclosed circuit design for stable and long-term operation
- Supports digital control, enabling continuous and intermittent working modes
- Power range: 0.25 kW – 3 kW
- Adaptive frequency adjustment based on material density and viscosity
Transductor Ultrasónico
- Converts electrical energy into high-frequency mechanical vibration waves
- Ensures uniform ultrasonic distribution across the screen surface
- Supports 12–24 hours of continuous operation under heavy-duty conditions
- Equipped with sealed aviation connectors, no cooling system required
Tela de criba ultrasónica
- Combines 3D vibration motion + ultrasonic vibration, improving screening precision
- Ideal for ultra-fine powders (> 500 mesh)
- Self-cleaning function eliminates mesh blockage
- Screening fineness up to 635 mesh (18 microns)
- Maintains stable throughput without efficiency loss
Sieve Body Structure
- Diameter options: Φ400 mm – Φ1800 mm
- Effective screening area: 0.09 – 2.26m2
- Modular design for easy maintenance and component replacement
- Optional PTFE (Teflon) coating for:
- Anti-sticking materials
- Corrosive environments
- High-purity processing industries
Component Details
Technical Specifications Overview Table
| Parámetro | Especificación |
|---|---|
| Voltaje | 110V / 220V |
| Frecuencia | 38 kHz |
| Power Range | 0.25 kW – 3 kW |
| Screening Fineness | Up to 635 mesh (18 μm) |
| Diámetro de la Máquina | Φ400 – Φ1800 mm |
| Área de Cribado | 0.09 – 2.26m2 |
| Modo de operación | Continuous / Intermittent |
| Application Materials | Fine powder, slurry, sticky materials |
Modelo
| Technical Parameter | JR-C-400 | JR-C-600 | JR-C-800 | JR-C-1000 | JR-C-1200 | JR-C-1500 | JR-C-1800 |
|---|---|---|---|---|---|---|---|
| Effective Screen Diameter (mm) | 350 | 550 | 750 | 950 | 1150 | 1430 | 1700 |
| Área de cribado efectiva (m²) | 0.0961 | 0.2375 | 0.4416 | 0.7085 | 0.9028 | 1.6052 | 2.2687 |
| Screen Mesh Range | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh | 100–635 Mesh |
| Number of Screen Decks | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 | 1–3 |
| Potencia del Motor (kW) | 0.25 | 0.55 | 0.75 | 1.5 | 1.75 | 2.2 | 3.0 |
Special Notes
In addition to the standard specifications of the IR-C ultrasonic vibrating screen, we offer a variety of custom designs. For the screening of special materials, we can provide solutions such as systems for injecting cleaning fluid or screening under an inert gas atmosphere.
Ultrasonic Vibrating Screen vs. Conventional Vibrating Screen: Selection Guide
Choosing between a conventional vibrating screen and an ultrasonic vibrating screen depends on particle size, material characteristics, screening efficiency, and production requirements. The comparison below helps identify the most suitable solution for different applications.
Below are some recommendations from Jiarui Machinery for your consideration.
| Elemento de comparación | Criba vibratoria convencional | Criba Vibratoria Ultrasónica | Selection Consideration |
|---|---|---|---|
| Principio de Funcionamiento | Three-dimensional vibration generated by a vibrating motor and eccentric weights. | Three-dimensional vibration combined with high-frequency ultrasonic energy. | Determine whether ultrasonic energy is needed to overcome particle adhesion and agglomeration. |
| Key Advantages | Stable operation, simple structure, cost-effective for general powders and granules. | Effectively eliminates static electricity, agglomeration, and strong particle adhesion in ultra-fine powders. | Select based on material characteristics and production budget. |
| Mesh Cleaning Method | Rubber or silicone bouncing balls continuously clean the screen mesh. | Ultrasonic vibration provides automatic mesh self-cleaning without bouncing balls. | Suitable for materials prone to mesh blockage or contamination. |
| Recommended Screening Range | Best performance for materials below 200 mesh (≈75 μm). | Ideal for 200–635 mesh (≈18–75 μm) ultra-fine powder classification. | Choose according to the target particle size distribution. |
| Screening Performance | Excellent for conventional materials but efficiency decreases when fine powders block the mesh. | Screening accuracy can improve by 1%–70%, while capacity may increase by 0.5–10 times compared with conventional screening. | Recommended for high-mesh continuous production requiring stable throughput. |
| Maintenance & Investment | Lower equipment cost and simple maintenance. | Higher initial investment due to the ultrasonic system and basic operator training requirements. | Balance upfront investment with long-term production efficiency and quality improvements. |
How to Choose the Right Screening Solution
Choose a Criba vibratoria convencional if:
- Processing powders or granules below 200 mesh
- Materials have good flowability with minimal static electricity
- Cost-effectiveness is the primary consideration
- Standard screening accuracy meets production requirements
Elija una Criba Vibratoria Ultrasónica if:
- Screening Polvos ultrafinos de malla 200–635
- Materials exhibit static electricity, agglomeration, or strong adhesion
- High screening accuracy and stable throughput are critical
- Applications involve lithium battery materials, metal powders, pharmaceutical powders, food additives, or advanced ceramic materials
Quick Recommendation
| Application Requirement | Recommended Solution |
|---|---|
| General powder screening | Criba vibratoria convencional |
| Fine powder classification (100–200 mesh) | Criba vibratoria convencional |
| Ultra-fine powder screening (200–635 mesh) | Criba Vibratoria Ultrasónica |
| Static, sticky, or agglomerated powders | Criba Vibratoria Ultrasónica |
| High-precision particle size control | Criba Vibratoria Ultrasónica |
| Budget-sensitive standard production | Criba vibratoria convencional |
| High-value powder processing with maximum yield | Criba Vibratoria Ultrasónica |
Selecting the right ultrasonic vibrating screen isn’t as simple as comparing a single table to find the perfect product. We offer a free selection guide. If you’re unsure how to choose, contact Jiarui Machinery today.
Jiarui Ultrasonic Vibrating Screen
High-efficiency Ultrasonic Vibrating Screens: A specialized solution for superfine powder
Designed specifically for difficult-to-screen fine materials, it offers high-precision grading and non-clogging operation to boost production quality and output.
Extremadamente eficiente y duradera
Converts electrical energy into 38 kHz vibrations, improving screening efficiency by 50%–400% and enabling 12–24 hours continuous operation without cooling.
Cambio de malla ultrarrápido
Quick screen replacement design reduces downtime. Fully enclosed aviation connectors and integrated transducers ensure easy operation, safety, and low maintenance.
Precise fine powder screening
Self-cleaning screen cloth prevents clogging at 500 mesh and achieves up to 635 mesh (18 microns) with stable particle size and unchanged material properties.
Advanced problem solving
Eliminates static, agglomeration, and adsorption issues. Improves powder flow and increases output by 0.5–10 times for high-value materials like lithium battery powders.
Caso
¿Por qué elegirnos?
Ingeniería de precisión y estándares de cumplimiento
Vida útil de diseño de 10 años: Construido según estándares de durabilidad de grado industrial, garantizando una vida operativa de 10 años bajo cargas de trabajo continuas y pesadas.
Certificaciones globales: Las líneas de producción están certificadas según ISO 9001:2008-certificado, y todos los equipos de cribado cuentan con la marca de seguridad CE europea.
Control de calidad riguroso y adaptación de procesos
Prueba de funcionamiento de 2 horas antes del envío: Cada unidad se somete a una prueba de funcionamiento continuo obligatoria de 2 horas para verificar la estabilidad de la amplitud y la temperatura del motor antes del despacho.
Disponibilidad de repuestos a largo plazo: Respaldado por una garantía de 1 año y un inventario permanente de piezas de desgaste estándar (cribas, sellos, resortes) para minimizar el tiempo de inactividad de la fábrica.
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