角型振動フィーダー
方形振动给料机是一种用于粉末、颗粒及小块状物料的连续给料设备。安装于料斗、储料仓或上游设备出口处，利用振动使物料均匀、稳定地向前移动。给料性能稳定、结构简单、适应性强，有助于减少物料堵塞、堆积及给料不均等问题。该设备广泛应用于矿山、建材、化工、塑料、食品及环保等行业。.
佳瑞 可根据物料特性、生产能力和安装条件提供定制化方形振动给料机解决方案。槽体尺寸、材质选择、振动参数及安装结构均可调整，以适应不同生产线的需求。.
- 型号： ZDS300系列
- 槽体宽度： 300 mm
- 输送距离： 2000～6000 mm
- 电机功率： 25–1.1 kW
- 倾斜角度： 0–5°
- 適合材料： 粉体、粒体、および小粒のバルク材料
- 材質オプション： 碳钢 / SUS304 / SUS316
- カスタマイズサービス： 支持定制尺寸、电压、结构及安装方式
什么是方形振动给料机？
方形振动给料机，又称矩形振动给料机或方形振动给料槽，是一种通过槽体振动控制物料流量的连续给料设备。其功能不仅是输送物料，更重要的是确保易堆积或流动性不稳定的物料实现连续、均匀给料，为下游筛分机、破碎机及输送设备提供稳定的物料供给。.
方形槽体结构使物料在给料过程中自然铺展，减少集中卸料和局部堆积。设备设计不仅要考虑选型，还需与物料特性和运行工况相匹配。细粉物料主要要求顺畅卸料，防止架桥和堵塞；矿石、骨料等硬质物料则需要更强的槽体结构和耐磨设计；产能较高的生产线需要合适的槽体尺寸和振动参数。.
動作原理
方形振动给料机利用振动电机产生激振力，使给料槽持续振动。在振动力、摩擦力及物料重力的共同作用下，物料逐渐松散并沿给料方向稳定移动，实现连续、均匀给料。.
物料进入给料槽
物料从料斗或上游设备进入槽体，在振动作用下逐渐铺展。合理控制给料量有助于防止进料口处物料堆积，确保给料性能稳定。.
振动力松散物料
槽体持续振动时，物料不断被翻动和分散，减少颗粒间的压缩和粘附。对于粉末及细颗粒物料，振动过程有助于减少架桥和堵塞等问题。.
物料沿给料方向向前移动
物料在周期性振动力作用下被向前推送，并借助自身重力向出料端移动。通过调整振动参数，方形振动给料机可适应不同物料及生产线的给料需求。.
物料稳定排出
物料经过槽体后均匀送入下一道工序，如破碎、筛分或输送设备，减少下游设备给料波动。.
方形振动给料机的运行性能不仅取决于振动力，还取决于物料特性。粉末物料需关注流动性，湿物料需考虑防粘附性能，矿石等硬质物料则需要加强耐磨设计。.
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構造コンポーネント
方形振动给料机的结构需根据物料特性和安装条件进行匹配设计。在长期运行过程中，振动源、槽体强度及支撑设计均会影响给料稳定性和设备使用寿命。设备主要由振动电机、给料槽、减振装置及支撑结构组成。
振动电机
振动电机提供设备运行所需的激振力。电机选型取决于给料能力、物料重量及运行工况等因素。参数匹配不当可能导致给料不稳定或增加设备运行负荷。.
给料槽
给料槽直接接触物料，承受运行过程中的冲击和摩擦。对于矿石、骨料等磨损性物料，通常需要耐磨设计。对于粉末及颗粒物料，应注重防粘附性能和物料流动顺畅性。.
减振装置
减振装置减少振动向基础的传递，并降低长期运行中对设备连接部位的影响。.
支撑结构
支撑结构根据安装空间和生产线布局进行设计，确保给料机与料斗、破碎机、筛分设备及其他处理单元之间的顺畅连接。.
合理的结构设计有助于给料机在不同工况下保持稳定运行，同时降低维护需求。.
利点
方形振动给料机不仅用于连续物料给料，还需适应不同的物料流动特性和磨损条件。轻质颗粒主要要求稳定的给料性能，而矿石、骨料等硬质物料则需要更强的结构和更好的耐磨性。.
稳定连续给料
振动槽体持续向前输送物料，适用于料斗出口、破碎机进料口及筛分生产线等给料应用场景。.
改善粉末物料卸料性能
セメント粉やフライアッシュなどブリッジングを起こしやすい粉体材料に対し、振動により材料の流動性が向上し、供給中断を低減します。.
さまざまな材料に対応
鉱石や骨材材料には耐摩耗構造を適用でき、粉体、化学原料などの材料には適切な材質と付着防止設計を構成できます。.
生産ラインとの容易な接続
トラフサイズ、入口・出口の接続部、設置方法は現場の要件に応じて調整でき、既存の生産設備との統合が容易になります。.
シンプルな構造と容易なメンテナンス
日常メンテナンスは主に振動モーター、スプリング、接続部品に集中しており、長期的な運用コストの削減に役立ちます。.
非標準製造に対応
供給能力、設置スペース、電圧要件、材料選定、生産条件に応じて機器をカスタマイズできます。.
用途
スクエア振動フィーダーは、連続的かつ均一な材料供給を必要とする産業生産ラインで広く使用されています。鉱業、建材、化学、プラスチック、食品、環境産業に適用できます。.
業界によって機器に対する要求は異なります。鉱業用途では通常、より高い耐摩耗性と耐荷重性が求められます。食品加工では衛生材料と洗浄の容易さが重視されます。化学用途では耐食性と防塵設計が求められることがよくあります。.
鉄鉱石
石英砂
セメント粉末
プラスチックペレット
肥料顆粒
小麦
活性炭
咖啡豆
適用参考
| 業界 | 一般的な材料 | 用途 | 重要な考慮事項 |
| 鉱業および骨材産業 | 鉄鉱石、銅鉱石、石灰石、骨材 | Used before crushers and screening equipment to provide stable feeding of raw materials | Focus on trough strength, wear resistance, and load capacity. Wear liners can be added for harsh conditions. |
| 建材業界 | Quartz sand, cement powder, lime powder, fly ash | Used in continuous feeding processes for cement, glass, and aggregate production | Feeding structure and vibration parameters should be adjusted according to material flowability to reduce blockage. |
| 化学工業 | Fertilizer granules, resin pellets, chemical powders | Used for raw material feeding, screening systems, and packaging lines | Material corrosion resistance and suitable steel selection should be considered according to application requirements. |
| プラスチック産業 | PP pellets, PE pellets, recycled plastic pellets | Used in plastic processing lines for continuous material feeding | Feeding speed and vibration parameters should be controlled to ensure stable particle movement. |
| Food and Grain Industry | Rice, wheat, corn, sugar, salt, coffee beans | Used in food processing and grain handling systems | Stainless steel materials such as 304/316 are commonly selected, with attention to hygiene and cleaning requirements. |
| Environmental Industry | Activated carbon, carbon black particles, recycled materials | Used in waste treatment and resource recovery systems | Focus on sealing performance, dust control, and stable material flow. |
Which Materials or Working Conditions Require Careful Selection?
Although Square Vibrating Feeder is suitable for a wide range of materials, some working conditions require additional evaluation before selection:
- High-viscosity or high-moisture materials may stick to the trough surface and affect normal feeding performance.
- Large-size and high-hardness materials may require reinforced trough structures or wear-resistant designs.
- Long-distance conveying or high-angle transportation may require cooperation with equipment such as belt conveyors or screw conveyors.
- Applications requiring precise micro feeding should consider dedicated metering feeding equipment.
Square Vibrating Feeder selection should not be based only on the industry type. Material characteristics and installation conditions are the key factors affecting equipment configuration.
Jiarui engineering team can evaluate the material name, particle size range, feeding capacity, and installation requirements provided by customers, then adjust the trough size, material selection, and vibration parameters to reduce unstable feeding and improper equipment selection.
技术参数
The specifications of Square Vibrating Feeder are mainly determined by conveying distance, feeding capacity, and installation requirements. Standard models are suitable for common feeding applications, while special working conditions can be customized with different trough sizes, materials, and connection structures.
| モデル | Trough Width | Conveying Distance | 电机功率 | Inclination Angle | Inlet Size |
| ZDS300-2000 | 300 mm | 2000 mm | 0.25 kW | 0-5 deg | 200 mm diameter |
| ZDS300-2500 | 300 mm | 2500 mm | 0.25 kW | 0-5 deg | 200 mm diameter |
| ZDS300-3000 | 300 mm | 3000 mm | 0.37 kW | 0-5 deg | 200 mm diameter |
| ZDS300-3500 | 300 mm | 3500 mm | 0.37 kW | 0-5 deg | 200 mm diameter |
| ZDS300-4000 | 300 mm | 4000 mm | 0.55 kW | 0-5 deg | 200 mm diameter |
| ZDS300-4500 | 300 mm | 4500 mm | 0.55 kW | 0-5 deg | 200 mm diameter |
| ZDS300-5000 | 300 mm | 5000 mm | 0.75 kW | 0-5 deg | 200 mm diameter |
| ZDS300-5500 | 300 mm | 5500 mm | 0.75 kW | 0-5 deg | 200 mm diameter |
| ZDS300-6000 | 300 mm | 6000 mm | 1 kW | 0-5 deg | 200 mm diameter |
Corrosive materials usually require stainless steel structures such as SUS304 or SUS316, while highly abrasive materials require reinforced trough designs and wear-resistant components.
For applications involving corrosion resistance, high wear conditions, or strict hygiene requirements, customized materials and structural solutions are available.
Square Vibrating Feeder vs Electromagnetic Vibrating Feeder vs Screw Feeder
These three types of feeding equipment can all be used for continuous material feeding, but they have different working principles, feeding characteristics, and application conditions.
Equipment selection mainly depends on material type, feeding requirements, production line connection method, and installation conditions.
| Comparison | 角型振動フィーダー | Electromagnetic Vibrating Feeder | Screw Feeder |
| 動作原理 | Uses a vibration motor to generate excitation force, causing the trough to vibrate continuously and move materials forward | Uses electromagnetic vibration force to control material discharge according to the required feeding speed | Uses a rotating screw blade to push materials along the conveying direction |
| 適合材料 | Powder, granular materials, and small bulk materials with relatively wide adaptability | Powder and small particles requiring accurate flow control | Powder, granular materials, and bulk materials requiring enclosed conveying |
| 供給特性 | Provides stable continuous feeding with strong load capacity, suitable for continuous production lines | Flexible flow adjustment and fast response, suitable for precise feeding applications | Clear conveying direction and good sealing performance, helping reduce dust leakage |
| Main Advantages | Simple structure, easy maintenance, strong adaptability, and suitable for continuous operation | High control accuracy, compact structure, and suitable for automatic feeding systems | Flexible installation methods, enclosed conveying, and suitable for powder handling |
| 常見應用 | Hopper outlets, crusher inlets, and continuous feeding before screening equipment | Automatic batching, weighing systems, packaging lines, and small-flow feeding | Storage hopper discharge, powder conveying, and feeding before packaging |
| Not Suitable For | Long-distance conveying and applications requiring high-precision metering control | Large-capacity and heavy-load continuous feeding conditions | High-moisture or highly sticky materials that may cause sticking or blockage |
| Better Choice When | Materials need to be continuously fed from hoppers or storage bins to the next process, with priority on stability and reliability | Small flow rate and accurate feeding control are required for automation or dosing systems | Powder materials need enclosed conveying, dust reduction, or changes in conveying direction |
选型指南
| Production Requirement | 推荐设备 |
| Continuous feeding from hopper outlets to crushers or screening machines | 角型振動フィーダー |
| Automatic batching with precise feeding control | Electromagnetic Vibrating Feeder |
| Enclosed powder conveying with changes in conveying direction | Screw Feeder |
| Large processing capacity requiring stable continuous feeding | 角型振動フィーダー |
| Small flow feeding with fast start-stop control | Electromagnetic Vibrating Feeder |
Different feeding equipment has different application ranges, and there is no single solution suitable for every production condition.
Square Vibrating Feeder is more suitable for continuous feeding applications such as hopper outlets and crushing or screening production lines. Electromagnetic Vibrating Feeder is suitable for systems requiring accurate flow adjustment and small-capacity feeding. Screw Feeder is more suitable for enclosed powder conveying and applications requiring flexible installation directions.
When selecting equipment, factors such as material size, moisture content, flowability, feeding capacity, and installation conditions should be considered together. Jiarui engineering team can provide suitable feeding solutions according to actual working conditions and help improve equipment stability.
カスタマイズ
Different production lines have different material characteristics, feeding capacities, and installation conditions. Standard models may not fully match every application. The configuration of Square Vibrating Feeder needs to be adjusted according to actual operating conditions.
For example, different hopper outlet sizes may require customized connection structures. Hard materials such as ore and aggregate require stronger trough structures and improved wear resistance. Powder materials or materials with poor flowability require better discharge designs to reduce bridging and blockage problems.
Confirming material characteristics, feeding capacity, and installation conditions in advance can help reduce unstable feeding, connection problems, and excessive wear during operation, making the equipment better suited for the actual production environment.For customization, please provide the following information:
- Material type and characteristics (particle size, moisture content, abrasiveness, etc.)
- Required feeding capacity per hour
- Conveying distance and installation space
- Inlet and outlet connection dimensions
- Operating environment and material requirements
佳瑞制造
The feeding performance of Square Vibrating Feeder depends not only on vibration force but also on trough structure, vibration parameters, and connection methods with upstream and downstream equipment. Different materials have different requirements for particle size, flowability, and wear resistance. If the equipment configuration does not match the actual working conditions, problems such as uneven feeding, material blockage, or excessive trough wear may occur.
During manufacturing, Jiarui focuses on key factors that affect long-term operation, including whether the structure can withstand abrasive materials, whether powder materials can be discharged smoothly, and whether the equipment can connect properly with existing production lines. For hard materials such as ore and aggregate, stronger trough structures and wear-resistant designs are considered. For powder and fine particle materials, feeding stability and smooth discharge performance are prioritized. Jiarui follows the ISO9001 quality management system during production and combines years of experience in vibration equipment manufacturing to provide suitable feeding solutions for different industrial applications.
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