Planar Rotary Screen
Planar Rotary Screen is a new type of high standard screening equipment, suspension screen equipment it is widely used in chemical, medicine, food, ceramics, metallurgy and other industries in the accurate classification, the series of equipment has a high screening rate, high screen utilization rate, easy to install and use, no pollution, low noise, is an ideal environmental protection screening equipment.
- Width(mm):1200-2000
- Length(mm):2400-4000
- Sieving precision: ≤350 mesh or ≥0.028 mm
- Layer: 1-3
- Power(KW):5.5-7.5
- Product type: Automatic, Rotex-type gyratory screener
- Structure material option: 316L stainless steel, 304 stainless steel, carbon steel
- Customise service: All parts can be customised
JR Precision Screen Series Planar Rotary Screen
The JR Precision Screen Series Planar Rotary Screen is a new type of high-standard screening equipment widely used for precise classification in industries such as metallurgy, mining, chemicals, pharmaceuticals, and grain processing. In this series of equipment, materials move back and forth across the screen surface, resulting in more precise screening, high screening efficiency, high screen utilisation, excellent sealing, and zero pollution, making it an ideal large-scale, environmentally friendly screening solution.
Working principle
Planar Rotary Screen Structure: It consists primarily of components such as the screen box, drive unit, screen frame, support frame, and vibration damping device.
- The screen box includes components such as the screen frame, screen mesh, screen grid, spring clips, and bouncing balls. The screen frame is fitted with upper and lower layers of screen mesh, which are tensioned against the screen grid by spring clips mounted around the perimeter of the grid. The bouncing balls are positioned within the squares of the screen grid;
- The drive assembly includes components such as the drive unit, electric motor, locking sleeve, locking ring nut, lock washer, and tapered sleeve. The tapered sleeve is fixed to the screen frame, and the drive shaft of the drive unit is housed within the tapered sleeve and secured in position by the locking sleeve;
- An inspection port is provided on the upper part of the machine body, allowing users to observe the movement of materials on the screen surface and inspect the screen mesh.
Features
- High screening efficiency, with precise separation into 6 grades and an efficiency of up to 90%–95%;
- High screen utilization: Equipped with efficient screen-cleaning systems such as silicone rubber balls and ultrasonic devices, ensuring screen openings remain unclogged.
- Compact footprint, easy installation and operation, few wear parts, and acceleration 4.5 times lower than that of vibrating screens, resulting in extended component life and reduced maintenance.
- High processing capacity, with up to 5 times the output per unit area, making it ideal for integration into assembly line production;
- Pollution-free, low noise, enclosed dust collection, and safe operation, with noise levels below 75 decibels.
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Planar Rotary Screen (Precision Screening Machine) – Industry Application Solution
The JR Planar Rotary Screen Series is a high-standard screening system representing advanced international technology. Its core reciprocating motion design ensures long material contact on the screen surface, enabling highly accurate particle classification.
With the advantages of high capacity, high precision, and zero contamination, it has become the ideal solution for modern large-scale factories requiring efficient and environmentally friendly screening processes.
Fertilizer & Fine Chemical Industry
- Urea and compound fertilizers
- Diammonium phosphate (DAP)
- Phosphate-based and granular chemical products
The Planar Rotary Screen provides high-capacity grading while reducing particle breakage. Its fully enclosed structure effectively prevents dust leakage, ensuring clean production environments.
- Sodium carbonate (soda ash)
- Sodium sulfate (mirabilite)
- Activated carbon
- Welding flux
- Resin and PVC powders
Food & Agricultural Processing
- Wheat, corn, soybeans, and other grains for cleaning and grading
- Sugar, salt, tea, tobacco, and other fragile materials
The system ensures high screening accuracy while maintaining material integrity, making it ideal for food-grade applications.
Mining, Energy & Metallurgy
- Graphite, silicon carbide, ceramic pellets
- Silicon alloys and advanced new materials
- Abrasive materials requiring strict particle size control
The system ensures consistent particle distribution and stable product quality.
Environmental Protection & Recycling
- Wood chips and wood powder classification
- Plastic granules and recycled materials
- Waste resource recovery applications
Typical Material List
| Industry | Typical Materials |
|---|---|
| Agriculture / Food | Grain, sugar, salt, tea, tobacco, flour |
| Fertilizer / Energy | Urea, compound fertilizer, DAP, soda ash, sodium sulfate |
| Advanced Materials | Activated carbon, graphite, silicon carbide, ceramic pellets |
| Manufacturing / Recycling | PVC powder, abrasives, welding flux, wood chips, plastic pellets |
Technical Specifications – XZSJ Planar Rotary Screen
| Layers | Model | Screen Size (mm) | Power (kW) | Speed (rpm) | Weight (kg) | Overall Dimension A/B/C/D (mm) |
|---|---|---|---|---|---|---|
| 1 | XZSJ800×1500 | 800×1500 | 2.2 | 960 | 680 | 2752 / 967 / 898 / 943 |
| 1 | XZSJ1000×2100 | 1000×2100 | 2.2 | 960 | 740 | 3285 / 962 / 1156 / 1200 |
| 1 | XZSJ1000×3000 | 1000×3000 | 2.2 | 960 | 980 | 4484 / 1035 / 1194 / 1251 |
| 1 | XZSJ1500×2500 | 1500×2500 | 3.7 | 960 | 1375 | 3460 / 1003 / 1708 / 1759 |
| 1 | XZSJ1500×3000 | 1500×3000 | 5.5 | 1450 | 1880 | 4232 / 1362 / 1778 / 1892 |
| 1 | XZSJ1800×3600 | 1800×3600 | 7.5 | 960 | 3260 | 5098 / 1352 / 2156 / 2348 |
| 1 | XZSJ2000×4600 | 2000×4600 | 5.5 | 960 | 5150 | 5263 / 1327 / 2464 / 2556 |
| Layers | Model | Screen Size (mm) | Power (kW) | Speed (rpm) | Weight (kg) | Overall Dimension A/B/C/D (mm) |
|---|---|---|---|---|---|---|
| 2 | XZSJ1000×1400/2 | 1000×1400 | 2.2 | 960 | 990 | 3120 / 1078 / 1321 / 1391 |
| 2 | XZSJ1000×2100/2 | 1000×2100 | 2.2 | 960 | 1050 | 3743 / 1121 / 1308 / 1378 |
| 2 | XZSJ1000×3000/2 | 1000×3000 | 3.7 | 1450 | 1840 | 4575 / 1317 / 1270 / 1546 |
| 2 | XZSJ1500×2500/2 | 1500×2500 | 3.7 | 1450 | 2220 | 3728 / 1330 / 1781 / 1946 |
| 2 | XZSJ1500×3000/2 | 1500×3000 | 5.5 | 960 | 2780 | 4765 / 1397 / 1956 / 2159 |
| 2 | XZSJ1800×3600/2 | 1800×3600 | 7.5 | 960 | 3580 | 5365 / 1368 / 2332 / 2459 |
| 2 | XZSJ2000×4600/2 | 2000×4600 | 7.5 | 960 | 6720 | 6289 / 1727 / 2591 / 2743 |
| Layers | Model | Screen Size (mm) | Power (kW) | Speed (rpm) | Weight (kg) | Overall Dimension A/B/C/D (mm) |
|---|---|---|---|---|---|---|
| 3 | XZSJ1000×2100/3 | 1000×2100 | 3.7 | 1450 | 1840 | 3843 / 1422 / 1270 / 1540 |
| 3 | XZSJ1000×3000/3 | 1000×3000 | 3.7 | 1450 | 2150 | 4854 / 1422 / 1435 / 1549 |
| 3 | XZSJ1500×3000/3 | 1500×3000 | 5.5 | 960 | 3200 | 4765 / 1391 / 1956 / 2159 |
| Layers | Model | Screen Size (mm) | Power (kW) | Speed (rpm) | Weight (kg) | Overall Dimension A/B/C/D (mm) |
|---|---|---|---|---|---|---|
| 4 | XZSJ800×1500/4 | 800×1500 | 3.7 | 1450 | 1790 | 3806 / 1549 / 1270 / 1537 |
| 4 | XZSJ1000×2100/4 | 1000×2100 | 5.5 | 960 | 2700 | 4265 / 1540 / 1524 / 1607 |
| 4 | XZSJ1000×3000/4 | 1000×3000 | 5.5 | 960 | 3060 | 5159 / 1486 / 1524 / 1607 |
| 4 | XZSJ1500×3000/4 | 1500×3000 | 7.5 | 960 | 5960 | 5505 / 1778 / 2007 / 2223 |
| Layers | Model | Screen Size (mm) | Power (kW) | Speed (rpm) | Weight (kg) | Overall Dimension A/B/C/D (mm) |
|---|---|---|---|---|---|---|
| 5 | XZSJ1000×2100/5 | 1000×2100 | 5.5 | 960 | 2760 | 4493 / 1568 / 1520 / 1607 |
Why Choose JR Planar Rotary Screen Series?
- Reciprocating Motion Trajectory
- The system simulates manual screening motion, allowing longer material retention on the screen surface, resulting in significantly higher classification accuracy than conventional vibrating screens.
- Protection of Material Integrity
- The gentle reciprocating motion eliminates strong vertical impact, ensuring low breakage rates for fragile materials such as urea, grains, and chemical powders.
- High Screening Efficiency
- Nearly 100% screen utilization, effectively reducing mesh clogging and improving continuous operation stability.
- Environmentally Friendly Design
- Fully enclosed structure prevents dust leakage, meeting strict environmental protection standards for modern industrial production.
Customization Services
We provide fully customized solutions based on material characteristics such as moisture content, particle size distribution, and abrasiveness.
- Multi-layer Design: 1–5 layers for simultaneous multi-grade output
- Material Options: Q235 carbon steel, 304 stainless steel, or 316L pharmaceutical-grade stainless steel
- Tailored Engineering: Custom inlet/outlet design, capacity adjustment, and production line integration
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